Mercedes-Benz Special Terms 2020 - "valid for (MBT) Mercedes-Benz Türk A.Ş." - Daimler
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Mercedes-Benz Special Terms 2020 “valid for (MBT) Mercedes-Benz Türk A.Ş.”
MERCEDES-BENZ SPECIAL TERMS 2020 | TABLE OF CONTENTS PAGE 2
Table of Contents
Introduction Page 03
Purchasing Page 04
MBST 31/11 Tools for Series Production Parts and Spare Parts Delivery Page 05
MBST 34/09 Supply of Spare Parts for Daimler Products Page 08
MBST 37/05 Regulations on the Payment of Start-up Costs and Additional Material Page 10
Costs by Daimler
Quality Page 13
MBST 13/19 Production Process and Product Approval (PPA) Page 14
MBST 14/07 Quality Assurance. Implementation of a Quality Management System Page 20
MBST 18/06 Handling of Defective Deliveries Following Dispatch from the Production Plant Page 24
MBST 27/09 Failure Mode and Effects Analysis (FMEA) Page 31
Logistics Page 32
MBST 17/20 Delivery Call-off Page 33
MBST 28/16 General Packaging Regulation and Handling of Containers Page 36
MBST 29/14 Shipment of Goods Page 40
MBST 35/15 Communication with Daimler via Electronic Data Transmission (EDI) Page 50
and Supplier Portal
Product Creation Process Page 52
MBST 01/12 Regulation Concerning the Provision, Testing and Exchange of digital Page 53
product data in the development process
Sustainability and Environmental Protection Page 56
MBST 36/12 Sustainability and Environmental Protection Page 57MERCEDES-BENZ SPECIAL TERMS 2020 | INTRODUCTION PAGE 3
Introduction
1. Definition
The Mercedes-Benz Special Terms, hereinafter referred to as “MBST”, are provisions
regulating the flow of information and smooth operation of processes between Daimler and
Mercedes Benz Türk A.Ş that is a Daimler company, hereinafter referred to as “Daimler”, and
its suppliers (hereinafter referred to as “Partner”).
In addition to Daimler’s “General Purchase Conditions Production Material and Spare Parts
for Motor Vehicles”, the MBST form part of the contract and are mentioned separately in the
purchasing contract along with other provisions.
2. Business Areas
The MBST apply in principle for the business areas Mercedes-Benz Cars, Mercedes-Benz
Vans, Daimler Trucks and Daimler Buses and therefore for the entities active in these business
areas, unless it is pointed out in individual regulations of the MBST that those only apply to
certain business areas.
3. Publication
The relevant most recent version of the MBSTs is published centrally on the Daimler Supplier
Portal under http://www.supplier.daimler.com prior to the start of contractual negotiations. In
the event of significant legal or corporate changes/innovations, individual MBSTs may also be
reissued during the year. The Partners will be informed accordingly by Daimler.
Internal duplication is permitted and required for individual departments within the supplier
companies.
4. Communication
Communication between Daimler and the Partner will take place in German or English unless
otherwise agreed. The Partner is obliged to protect data/information and access to Daimler
systems in accordance with the current best practice in technology standards.
5. Validity of the German Version
The MBSTs are published in German, English and Turkish. In the event of discrepancies, only
the German version is binding.
Daimler AGMBST 31/11 Tools for Series Production Parts and Spare Parts Delivery
MBST 34/09 Supply of Spare Parts for Daimler Products
MBST 37/05 Regulations on the Payment of Start-up Costs and
Additional Material Costs by Daimler
PurchasingMERCEDES-BENZ SPECIAL TERMS 31/11 | PURCHASING PAGE 5
Tools for Series Production
Parts and Spare Parts Delivery
1. General
Tools under the terms of this MBST are original, forming and separating tools1 in accordance
with the definitions of DIN 8580/8582/8588. No other production equipment is to be regarded
as tools.
All regulations of this MBST are applied accordingly to tools at the premises of sub-suppliers or
other third parties. The Partner is obligated to ensure that its sub-suppliers or third parties, at
whose premises the tools are located, behave in accordance with this MBST and grant Daimler
the rights formulated in this MBST. This particularly applies to the identification of the tools as
the property of Daimler. Regardless of ownership, the Partner must treat all tools and other pro-
duction equipment with the degree of care necessary to ensure appropriate supply of Daimler.
In terms of tools, a distinction must be made between tools, which are or become the property
of Daimler (Daimler-owned Tools) and tools, which are not or do not become the property of
Daimler (Non-Daimler-owned Tools).
Daimler is entitled to check adherence to this MBST at the Partner’s premises during its appli-
cable hours of work and following prior coordination. The Partner will support Daimler accord-
ingly and will, in particular, keep the documents pertaining to the tools ready for inspection.
2. Daimler–owned Tools
The following provisions regulate the rights and obligations of the Partner and Daimler regard-
ing the Partner’s use of tools, which are the property of Daimler.
2.1. Transfer of Tools
The Partner is authorized and obligated to use the tools within the scope of the supply contract
concluded with Daimler concerning the part to be manufactured with the tools.
The Partner is prohibited from any deviating use of Daimler-owned Tools, particularly from
production of parts for supply of third parties or the transfer of usage to third parties without
Daimler’s prior written consent.
2.2. Servicing and Tool Maintenance
The Partner is responsible for ensuring the defect-free functional capability of the tools during
their use in the contractual undertaking to supply Daimler. The Partner must ensure constant,
defect-free functional readiness of the tools for the purpose of defect-free delivery to Daimler
through continuous maintenance and repairs at its own expense. The maintenance and repairs
shall, in particular, encompass all expenditures required to preserve the operating condition
and the alleviation of all defects and damage, as well as those arising from modifications and
deterioration attributable to the use of the tools.2 In return, Daimler makes the tools available
to the Partner free of charge.
1
Forging tools are the exception.
2
If a yield volume has been agreed, this applies only to the agreed yield volume.MERCEDES-BENZ SPECIAL TERMS 31/11 | PURCHASING PAGE 6
2.3. Tool Changes
In the event that modifications to the tools are required due to changes in Daimler’s technical
specifications, the Partner must first provide Daimler with a written offer for modification of the
tools with the least possible expenditure.
Modifications to the tools may be carried out by the Partner only after Daimler has commis-
sioned the Partner in writing. Any expenditure in excess of these specifications shall not be
remunerated by Daimler.
2.4. Identification and Stock Taking
The Partner must clearly and permanently identify those tools which are the property of Daimler
as Daimler property. During the year-end stock-take, the Partner shall transfer the necessary
information on the tools in its possession to Daimler.
In the event that the property of Daimler is endangered by enforcement measures, in particular
by attachment, seizure or insolvency proceedings, the Partner shall inform Daimler accordingly
without undue delay. In any case, the enforcement agency shall be informed of Daimler’s right
of ownership without undue delay. At the same time, the Partner shall forward copies of the
enforcement documents to Daimler. Daimler’s prior approval is required for any change in the
tool’s usage site.
2.5. Liability
The Partner bears liability for all tool defects, damage, changes or deterioration3 to or of the
tool. The Partner is not held liable if these tool defects, damage, changes or deterioration are
attributable to force majeure.
The Partner must ensure that no personal injury or property damage is caused by the tools and
shall indemnify Daimler from and against such damage claims.
2.6. Duty of Return
At the end of delivery, the Partner shall return the tools to Daimler in the condition existing after
proper fulfillment of the Partner’s duties arising from this MBST. All liens and rights of retention
of the Partner in respect of the tools are excluded.
3
Liability for deterioration of the tools only applies to the agreed yield volume,
if such yield volume has been agreed.MERCEDES-BENZ SPECIAL TERMS 31/11 | PURCHASING PAGE 7
3. Non-Daimler-owned Tools
Insofar as Daimler is not the owner of the tools, Daimler shall obtain ownership of the tools and
subsequent tools by way of security in order to ensure delivery.
Daimler may demand the surrender of tools only in the event of a delivery interruption. In this
case, Daimler is additionally entitled to reimburse the percentage of the tools’ unamortized
cost to the Partner. In this case, Daimler obtains unlimited ownership of the tools upon reim-
bursement of the costs.
The Partner’s entitlement to scrap tools which it uses or has used to manufacture parts for
Daimler requires prior written approval by Daimler. If Daimler does not approve scrapping,
mutual regulation of the costs must be agreed.
4. Handling of jigs, fixtures and gages
In terms of all jigs, fixtures and gages, Daimler shall obtain ownership of said jigs, fixtures
and gages and all subsequent jigs, fixtures and gages by way of security in order to ensure
delivery. Daimler may demand that jigs, fixtures and gages be surrendered in the event
of an interruption in delivery only. In this case, Daimler is additionally entitled to reimburse
the percentage of the jig, fixture and gage costs which has not yet been amortized to the
Partner. Upon reimbursement of the costs, Daimler obtains ownership of the jigs, fixtures
and gages.MERCEDES-BENZ SPECIAL TERMS 34/09 | PURCHASING PAGE 8
Supply of Spare Parts
for Daimler Products
1. General
The high performance level of spare parts supply is a significant purchasing factor for Daimler
customers and as such a significant competitive feature of Daimler products. Consequently,
with respect to pricing, quality and observance of delivery deadlines, spare parts supply has
the same significance to Daimler as the supply of production.
2. Definition of Spare Parts
Spare parts are required to meet replacement needs arising from the exchange of parts of
the vehicle. Spare parts also include parts delivered in a condition deviating from the series in
respect to surface or packaging. Such deviations are specially noted.
For products/systems/assemblies, the particular spare parts are mutually specified by Daimler
and the Partner.
3. Parallel Sales
If Daimler develops the product itself or Daimler has paid the Partner for development, or the
product is manufactured on tools which are the property of Daimler, the Partner is obligated to
supply spare parts only to Daimler. Daimler shall charge the Partner for damages amounting to
10 % of the Daimler gross list price per part in each case of culpable violation. In the event of
a violation of the obligation arising from sentence 1 of this section 3, the Partner is additionally
obligated to notify Daimler about the quantity of the parts delivered in parallel and the commer-
cial customers. To check the quantity, a suitable measurement device shall be attached to the
tool. Daimler is entitled to have the notification checked by a certified accountant appointed by
Daimler at Partner’s cost.
The same applies if the Partner delivers parts labeled with a Daimler brand or the Daimler part
number to third parties. If the brand is used unlawfully and the Partner is at fault, an additional
penalty of 5 % of the Daimler gross list price shall be paid per part.
In order to avoid damaging the image of Daimler brands, the parallel sale of parts by Partner is
not permitted where the Daimler brand has visibly been rubbed out, scratched off or otherwise
removed by an external influence. Furthermore, the covering of Daimler brands or part num-
bers with stickers or paint is not permitted.
The above contractual obligations shall not affect possible other statutory rights and claims of
Daimler. This shall apply in particular with regard to statutory claims based on the infringement
of intellectual property rights.MERCEDES-BENZ SPECIAL TERMS 34/09 | PURCHASING PAGE 9
4. Brands
The Partner is obligated to label the spare part in accordance with the labeling regulations. As
a general rule, a Daimler trademark must be affixed to all parts. The parts must be labeled in
accordance with MBN 104351. This includes all visible labels (stamped, shaped, lasered, etc.)
as well as all affixed adhesive labels. A manufacturer’s trademark may be affixed if desired,
whereby the manufacturer’s trademark may not be larger than the Daimler trademark. Further
other manufacturer‘s information, in particular the article number of the manufacturer, is not
permitted. Questions must be clarified with the After-Sales Product Management of the respec-
tive division, any possible deviations of the labeling (e.g. for reason of technical necessities)
require Daimler’s prior written approval.
5. Supply Period and Purchase Right
The Partner undertakes to supply Daimler with spare parts for the product for a period of at
least 15 years after the discontinuation of series production. Delivery shall be made at the
request of Daimler.
Parts-specific production equipment of the platform or part may only be scrapped after
Daimler’s written consent regardless of ownership status.
6. Pricing
For spare parts delivered during the series delivery period, the series price current during the
series lifetime generally applies.
In the case of parts for systems/assemblies, the price of the spare part is determined by break-
down, deducting assembly cost from the price.
In the case of parts for systems/assemblies or spare component parts for series assemblies,
the price of the spare part is determined by breakdown/cost orientation during the series
lifetime. The price for series components determined thus is also the applicable spare part
price. This price constitutes the maximum price for the spare component part, apart from any
necessary packaging expenses or not-incurring assembly costs. The price of spare component
parts is even then agreed on this basis if the component was not created as a separate part
number before series start-up.
7. Documentation of Spare Parts
The cost of preparing spare parts documentation (including single-part drawings) and mainte-
nance of all modification statuses, forms part of the price of the overall delivery.
The scope of the documentation (NX 3D drawings or successor systems, parts lists etc.) and
the deadline for its completion will be agreed between Daimler (spare parts) and the Partner.
1
Or the norm applicable to labeling of parts with Daimler trademark designation and identification features,
which is valid as of the sourcing date.MERCEDES-BENZ SPECIAL TERMS 37/05 | PURCHASING PAGE 10
Regulations on the Payment
of Start-up Costs and Additional
Material Costs by Daimler
This MBST applies only to deliveries for Mercedes-Benz Cars and Mercedes-Benz Vans.
1. General Principles
Daimler distinguishes between plannable start-up costs (see Section 2) and non-plannable
start-up costs (additional material costs, see Section 3).
At the request of the Partner, Daimler states the necessary project information on the project-
specific start-up process (non-binding, estimated requirements from the point in time when parts
are produced using series production tools up to the achievement of full capacity, etc.) already
in the tender documents under commercial contents and deadlines to the Partner as the basis.
2. Plannable Start-up Costs
Between the point in time when parts are produced using series production tools and full
capacity, higher costs may arise in the Partner’s production process than after the achievement
of full capacity. These costs can be calculated at an early stage and as part of the tender on the
basis of the specified start-up unit numbers and deadlines (plannable start-up costs).
These plannable start-up costs may include:
» Production set-up and idle capacity costs, assembly and testing expenses, rejects, supple-
ments for smaller quantities, parts labeling – E-status and Q-status.
» Logistics transportation, storage, container, handling and repackaging costs, special
orders with a process deviating from that of the delivery call-up.
» Samples supplies for color meetings, design-stage workshops, process acceptance tests,
initial sample inspection with sample inspection report/initial sample inspection
report (SIR/ISIR).
According to MDS, the components required for color meetings are to be sup-
plied in every trim color. Detailed planning will be communicated by the Daimler
specialist department to the Partners approx. 12 weeks before the color meet-
ing begins. The Partner must ensure on-time delivery of the components.
The initial samples to be supplied by the Partner for the production process and
product approval procedure (PPF) in accordance with MBST 13 form part of the
plannable start-up costs and must therefore be supplied free of charge.1
Sample parts to be supplied following a design change in accordance with
MBST 13 must be taken into consideration in the change tender via eÄM.
As a rule, the plannable start-up costs listed above are covered by the series price.
If there are justifiable individual cases in which the plannable start-up costs are not covered by
the series production price, the Partner shall specify any such additional costs in detail at
the time it submits its tender. Start-up costs specified once the order has been placed cannot
be considered.
1
The defined number of initial samples in accordance with MBST13 or a special agreement with the buyer
(e.g. in the case of larger tool nests) serves the Partner as the calculation basis.MERCEDES-BENZ SPECIAL TERMS 37/05 | PURCHASING PAGE 11
Plannable start-up costs up to product gates “start of production” (SOP) are only paid to the
Partner if this is approved by Daimler.
The Partner will ensure that, deliveries as of the point in time when parts are produced using
series production tools (see “extract of the process masterplan for suppliers”) are manufactured
with the series tool and sample inspection with the result part green/process yellow according
to the production process- and product approval planning is completed (design stage in accor-
dance with MDS).
3. Non-Plannable Start-Up Costs – Additional Material Costs (MMK)
If further changes arising from design changes or from significant changes to Daimler’s non-
binding requirement estimates are necessary for deliveries as of the point in time when parts
are produced using series production tools and if the Partner is not responsible for this, these
start-up costs, which are not plannable when the tender is submitted, may be separately
remunerated by Daimler within an appropriate framework.
To this end, the Partner names and justifies the non-plannable components within the frame-
work of the MMK inquiry by the corresponding assembly plant in the web-based MMK database
(currently for the Sindelfingen plant, Bremen plant and Rastatt) or conventional MMK process-
ing via fax (other plants).
Additional material costs can, among other things, be caused by:
» Additional staff costs incurred by Partners
» Reworking
» Special carriage costs
» Scrapping costs
MMKs are only paid to the Partner up to full capacity subject to approval by Daimler.
4. Series Production Price
The series price becomes valid for Partner’s deliveries latest as of the point in time when parts
are produced using series production tools. This applies regardless of the purpose and place
of delivery. With the series prices (total prices) valid at this point in time, all costs (e.g. set-up,
measurement, packaging, shipping, handling) are covered up to and including delivery to the
places of delivery defined by Daimler. Any incurring plannable start-up costs must be considered
in the series price.
The corresponding deadlines can be found in the document “Excerpt from the Process Master
Plan for Suppliers”.MERCEDES-BENZ SPECIAL TERMS 37/05 | PURCHASING PAGE 12
5. Allocation of OTP (One Time Programmable)/Flash Parts
5.1. as series solution: calculated into series production price
If, within the framework of target price definition and assignment, a OTP/Flash-solution is
agreed as the series solution, the Partner must calculate it into the series price.
5.2. as an intermediate solution used OTP/Flash-parts: plannable start-up costs
If within the assignment an OTP/Flash-solution as an intermediate solution is agreed, the Partner
must report the price variance until the point in time when parts are produced using series
production tools as plannable start-up costs.
5.3. as an intermediate solution used OTP/Flash-parts: non-plannable start-up costs
If within the assignment an OTP/Flash-solution as an intermediate solution is agreed, the Partner
must report the price variance until the point in time when parts are produced using series
production tools until the provision of parts for PPR1 or PT1 as non-plannable start-up costs,
that means as additional material costs (MMK).
These must be treated like the aforementioned additional material costs (MMK) requiring
approval.MBST 13/19 Production Process and Product Approval (PPA) MBST 14/07 Quality Assurance. Implementation of a Quality Management System MBST 18/06 Handling of Defective Deliveries Following Dispatch from the Production Plant MBST 27/09 Failure mode and effects analysis (FMEA) Quality
MERCEDES-BENZ SPECIAL TERMS 13/19 | QUALITY PAGE 14
Production Process and
Product Approval (PPA)
1. Introduction
The Partner shall carry out a PPA Process for series production approval. Unless otherwise
specified in the following, the requirements made on this process are based on the current
issue of VDA Volume 2. In individual cases, another procedure can be agreed upon for the
PPA Process with the corresponding Daimler contact person.
2. Scope of Application
In addition to the scope specified in VDA Volume 2, the PPA Process shall also be carried out
for software and standard parts unless otherwise agreed (the respective applicable version
of VDA material specification 235-204 shall be taken into consideration for high-strength fasteners
for the automotive industry).
If delivery conditions are described through several item numbers, the corresponding processes
and generated/amended product features of the delivery condition shall be described in sampling
in addition to the component features.
Daimler can request a PPA report for the single components with Daimler item numbers within
a delivery scope.
3. Basics of the PPA
3.1. Series Production Approvals of other Daimler Locations
If the Partner has already received a series production approval from a Daimler location and
there is no trigger for a new PPA Process (see Section 4), a new PPA Process does not have to
be performed before supplying other Daimler locations. The Partner shall submit the sampling
subject to the planning applicable to the new Daimler location together with the existing series
production approval to the new Daimler location in order to receive series production approval
for the specific plant.
In case of application of the global release proceedings, the release issued by Daimler applies
to every Daimler plant, with which the Partner holds a delivery contract. Daimler plant-specific
release is not applicable.
3.2. Identification of Parts
The following shall apply to the Mercedes-Benz Cars division: Starting with the initial sampling
as part of the PPA Process, the samples shall be identified with a white sticker specifying the
quality status in accordance with the quality part life record (Qxx) and stating the color status in
accordance with the color part life record (Fxx) for parts with supplementary code 2 at least
until the completion of the final Daimler production test/try out.
Parts that have not been sampled shall be identified specifying the state of development (Exx)
according to the development part life record.MERCEDES-BENZ SPECIAL TERMS 13/19 | QUALITY PAGE 15
Parts for advanced tests (split sampling), which have not yet been produced completely under
series conditions, shall be submitted as “Other samples” in consultation with the respective
Daimler contact person for the PPA Process. No series production approval shall be issued for
“Other samples”. Unless otherwise agreed, a red sticker specifying the state of development
(Exx) shall be used for this.
Separate labeling of parts for sampling and parts for production tests can be demanded by the
respective Daimler contact person for the PPA Process.
4. Obligation of Disclosure and Triggers for the PPA Process
All modifications in the production process and product must be notified by the Partner to the
respective Daimler contact person for the PPA Process. Unless otherwise agreed, the Partner
must proceed according to the following table.
Trigger Daimler specialist Daimler Daimler
department for operative logistics
the PPA Process procurement
New parts D
Product modification* (approved by Development) D A
Production relocation D A A
Production process modification** D A
Test process modification A
Production stoppage for more than 12 months D
Use of new, modified or replacement tools
D A
(not applicable to metal cutting tools)
Change in 2nd-tier suppliers (Daimler 2nd-tier). In the case
of parts with special characteristics (DS, DZ), the above
D A
obligation exists up to the supplier responsible for the
characteristic.
Change in 2nd-tier supplier locations (Daimler 2nd-tier) for
D A
deliveries with DS/DZ features.
Change in 2nd-tier supplier locations (Daimler 2nd-tier). A A
Modifications in the Partner’s purchased parts/primary
D
material/stock
No unconditional series production approval D
Failed requalification D
*Includes modifications of material as well
** Also includes modifications to the logistical value chain
D = Execution of the PPA Process by the Partner
A = Obligation of disclosure in written form by the Partner to the Daimler specialist department.
Implementation and scope of the PPA Process is decided by the Daimler specialist department.
Within the scope of sampling of new and of modified parts, the Partner is obliged to configure
the material data sheets in IMDS. The ID-number for the IMDS data record shall be specified
in the initial sample cover sheet and the corresponding “Materials data sheet/IMDS” annex. The
regulations of the MBST 36, especially regarding the confirmation of/adherence to prohibitions
on substances, have to be observed by the Partner. The following shall apply for Daimler Trucks
and Buses: If any new substances, which are already included in deliveries to Daimler Trucks
and Buses and for which no IMDS data record exists yet, are added to the “list of candidates”
of the REACH directive, subsequent sampling shall be carried out by transmitting the material
data in IMDS.MERCEDES-BENZ SPECIAL TERMS 13/19 | QUALITY PAGE 16
5. Execution of the PPA Process
If a PPA Process trigger caused by the Partner arises, the Partner shall provide notification of this
trigger at least six months prior to planned implementation. In justified, exceptional cases,
deviating regulations will be agreed with the Daimler department responsible for series production
approval. Relocation shall not be permitted in the start-up phase. Notification of relocation
shall be issued six months in advance and shall require approval from Daimler.
Daimler shall specify a sampling date to the Partner. The number of sample parts must be
agreed upon with the respective Daimler contact person for the PPA Process and the sample
parts must be delivered free of charge.
The following themes are defined as part of the sampling planning before the PPA Process:
» The documents specific for the sampling scope taking into account table 1,
» Possible part bundles and
» the required number of samples.
In addition to technical sampling (Q-status), variant sampling (F-status) shall also take place for
parts distinguished by supplementary code 2 (colors, languages, etc.).
The Partner shall coordinate the method and format of the sampling document transfer with the
respective Daimler contact person for the PPA Process.
For parts into whose tools the surface structure is integrated in a separate production step,
the PPA Process shall be carried out on the basis of “Other samples”. The approval for integrating
the surface structure shall be issued by the respective Daimler contact person for the PPA
Process.
In the event of deviations, the Partner must obtain written approval (deviation approval) from
the responsible Daimler contact person for the PPA Process in advance and submit this for
sampling. The corrected status must be presented within the scope of subsequent sampling.
Product and process characteristics for which capability studies shall be performed shall be
coordinated with Daimler. Until process capability has been verified, the characteristics shall
be tested 100 % by the Partner.
In deviation from the industrial standard, the following requirements apply to the measurable
DS/DZ characteristics specified in the specification documents (e.g. drawings, CAD data
records):
» Process performance index/machine performance index Ppk/Pmk ≥ 2.0
» Stable processes- process capability Cpk ≥ 1.67
The procedure for special processes shall be as described in MBST14.
Performance tests shall be performed by the Partner in the case of new launches and model
refinements, and the respective Daimler contact person for PPA procedure shall be notified
within good time so that participation by Daimler is possible.
For selected scopes, a number of parts which at least corresponds to the yield of one Daimler
shift under full capacity production conditions shall be produced in coordination with Daimler in
the final performance test. These parts shall be produced under Daimler full capacity production
conditions.
The Partner must, if necessary, carry out an analogous performance test with his sub-suppliers,
taking into account the risk classification, in cooperation with Daimler and provide correspond-
ing evidence.MERCEDES-BENZ SPECIAL TERMS 13/19 | QUALITY PAGE 17
6. Verifications for the PPA Process
As part of the sampling planning, the required verifications are agreed upon as per table 1,
unless otherwise agreed in writing between the department responsible for the series production
approval and the Partner. The verifications denoted with “V” in table 1 shall be submitted
generally, the ones denoted with “A” must be agreed upon individually.
Table 1: PPA documented evidence
No. Verifications if applicable for process and product Sampling
planning
1 Cover sheet for the PPA report* V
2 Self-assessment of product, process and, if applicable, software V
No. Verifications for the production process and product engineering Sampling
planning
3 Technical Specifications A
4 Approved design modifications A
5 Design and development approvals A
6 The ID no. of the accepted IMDS material data sheet on the current design V
engineering status shall be specified in the PPA report
7 Design FMEA A
8 Process flow chart A
9 Process FMEA A
10 Production control plan (PCP) A
11 Geometry, dimension A
12 Material A
13 Function A
14 Haptics A
15 acoustics A
16 Odor A
17 Appearance A
18 Surface requirement A
19 Technical cleanliness A
20 Reliability A
21 Resistance to Electrostatic Discharge (ESD) A
22 Electrical safety / high voltage safety A
23 Electromagnetic compatibility (EMC) A
24 Protection of special features as per technical specifications and agreed features A
(e.g. Poka Yoke, 100 % testing, process capabilities...)
25 Laboratory qualification A
26 Number of samples and reference samples A
27 Achievement of serial cycle time A
28 Tools list (with unit nos./number of nests and statement on tool quality) A
29 Compliance with legal requirements V
30 Overview of the Partner’s supplier and in-house parts with part and process release status A
31 Inspection and Test Equipment List A
32 Verification of test equipment capability A
33 Parts history (see Annex 1)** V
34 Suitability of the used charge carriers incl. their storage A
35 Requalification agreement AMERCEDES-BENZ SPECIAL TERMS 13/19 | QUALITY PAGE 18
No. Verifications regarding software Sampling
planning
36 SW Application release (“Software Test Report” annex) V
37 Determination of the context (“Scope”) of the software product to be delivered V
38 Reference to contractually determined quality requirements (e.g. Coding guidelines,
V
code metrics, test coverage)
39 Documentation of technical SW specifications (functional and non-functional) A
40 Verification of the implementation of the requirements from 38 and 39, especially the A
special features (e.g. safety)
41 Documentation about FOSS (Free-and-open-source-software) V
42 List of known errors V
43 Documentation of the development tools applied during the entire project duration A
44 Documentation of the testing tools applied during the entire project duration A
45 Documentation of the version management (baseline, configurations, change history) A
46 Verification of a process assessment (e.g. VDA Automotive Spice) A
*Submission of the document in case of samplings, which do not take place via an IT system
(i.e. documentation only in paper form).
**No submission of the associated document by the Partner if the relevant documentation is
covered by the Daimler-internal IT system.
V = Submission to Daimler
D = Where applicable: Execution, documentation and archiving of the organization
(if necessary, for inspection by Daimler)
A = All the submission points going beyond the minimum scope must be agreed upon
during the sampling planning between the Partner and Daimler.
The Partner shall document the procurement structure of its suppliers and provide the docu-
mentation to the Daimler contact person responsible for the PPA Process.
If responsibility for sampling and approval of parts purchased by the Partner lies with Daimler
(directed parts), the Partner shall list these separately along with the following information in
the overview of the purchased parts releases:
» Part number
» Supplier with the Daimler supplier number
» ZGS
» Q/A status
» Approval status
» Daimler plant and number of the release test reportMERCEDES-BENZ SPECIAL TERMS 13/19 | QUALITY PAGE 19
7. Storage Periods
The storage periods shall be based on VDA Volume 1.
8. Approval Status
The Partner shall be informed of series production approval in the form of a test report.
9. Preparatory Activities
Prior to and/or parallel to the PPA Process, activities such as design stage workshops or color
in-camera meetings are carried out by Daimler together with the Partners for selected parts
scopes. The parts for the color in-camera meetings must be manufactured under full series
production conditions. Insofar as parts with the specified surface structure are not already
ordered for the first color in-camera meeting, these must be supplied with the specified surface
structure by the following color in-camera meeting at the very latest.
10. Non-Compliance
If the agreed sampling per part status does not lead to success, the Partner shall bear all
additional costs incurred by Daimler which are directly related to the sampling process if the
Partner is responsible for the negative result.
Applicable documents:
(see the Supplier Portal under https://supplier.daimler.com)
Annex 1 Part Life Record
Annex 2 Assessment Matrix for Approval Status of Product and Process
Annex 3 Material BOM
Annex 4 Software Test ReportMERCEDES-BENZ SPECIAL TERMS 14/07 | QUALITY PAGE 20
Quality Assurance.
Implementation of a Quality
Management System
1. Selection and Application of the QM System
In order to ensure flawless and constant product quality, the Partner shall establish a quality
management, henceforth referred to as “QM”. The QM system must be set up in accordance
with the currently valid version of IATF 16949 (including any successor regulations of IATF
16949). Verification must be supplied in the form of certification via an IATF (International Auto-
motive Task Force) recognized certification body. It is necessary to comply with the regulations
of IATF 16949 in case of an absence of a certification according to IATF 16949 and the appli-
cation of these regulations requires a separate approval by Daimler. Suppliers of software
as product or part of a product must additionally provide evidence of a DIN EN ISO/IEC 27001
certification in the respective valid version.
The Partner will set up its QM system in such a way that its suppliers and their sub-suppliers
will also be required to comply with the requirements of this MBST.
2. Legal and regulatory requirements for certifications
The Partner is obliged to meet all legal or regulatory requirements and to take the necessary
measures for acquiring and maintaining the necessary product-related and/or location-related
certifications in good time (e.g. application of auditing of production sites/technical tests of
parts). The aforementioned requirements are dependent on the market or the markets, for
which the deliveries are destined.
The Partner must ensure independently and on his own responsibility, that the related documents
(certificates, type approvals etc.) are up to date and valid. The Partner must transfer those docu-
ments to Daimler on time, without the need of a request by Daimler.
The Partner must ensure delivery of parts, which meet all legal or regulatory requirements, over
the whole life cycle, i.e. even after the end-of-production (EOP) of the vehicle during the period
of spare parts supply – until revoked (incl. recertification).
Upon becoming aware of any change of the production process and/or of the company name
and/or of the address of a production site, also with regard to sub-suppliers, that may have any
effect on the validity of the certifications (e.g. relocating production facilities, tools or entire
production sites, a change of address, decommissioning of production sites, end-of-life inventories
at suppliers or name changes), the Partner must immediately notify Daimler of said change.MERCEDES-BENZ SPECIAL TERMS 14/07 | QUALITY PAGE 21
3. Auditing
Daimler is entitled to audit and evaluate the Partner’s QM system and quality assurance measures
or to have these audited and evaluated by a third party commissioned by Daimler. This can take
place as part of a review (e.g. Process audits according to VDA 6.3) after prior notification. As
part of its deliveries, the Partner must also enable the auditing of its suppliers and their sub-
suppliers by Daimler or a third party commissioned by Daimler. The Partner consents to assist
Daimler in identifying weaknesses in the sub-supplier structure. Optimization of the weak-
nesses which are ascertained is the responsibility of the Partner. Daimler can stipulate quality
assurance measures.
Partners that develop and/or supply software, also in combination with hardware, must ob-
serve the relevant valid version of the ISO/IEC 330xx standards or Automotive SPICE®.
The maturity level evaluation of the software development process must be verified by the Partner
through an assessment in accordance with ISO/IEC 330xx or Automotive SPICE®. At the request
of Daimler, the Partner must provide a results protocol of the assessment according to Automo-
tive SPICE® in the current version in accordance with ISO/IEC 330xx.
The Partner must verify at least one continuous process evaluation with Level 1 in all processes
of the VDA scope in a comparable project along with a result protocol, according to Automotive
SPICE® during the tendering phase, without being requested. The underlying assessment must
not be older than 12 months.
The Partner must verify a continuous process evaluation with Level 1 in all processes of the
VDA scope by means of Automotive SPICE® Assessment according to ISO/IEC 330xx in the
specified project, at the latest 9 months after awarding.
The Partner must verify a continuous process evaluation with Level 2 in all processes of the
VDA scope by means of Automotive SPICE® Assessment according to ISO/IEC 330xx in the
specified project, at the latest 18 months after awarding.
Prerequisite for the participation in a tendering procedure for subsequent projects is to verify
a continuous process evaluation with Level 3 in all processes of the VDA scope by means of
Automotive SPICE® Assessment according to ISO/IEC 330xx. With regard to services the Part-
ner must verify a continuous ASPICE Level 3 to ensure the supply from the Start of Production
(SOP).
The execution and scope of the assessment and qualification of the assessors must meet the
requirements of the ISO/IEC 330xx and the VDA Blue Gold Volume (Blau-Gold-Band) Automo-
tive SPICE® guideline in the current version.
ISO/IEC 330xx compliant audits can be conducted by independent assessors of the Partner
with valid intacs certification or by an external company recognized by Daimler. Assessment
results shall be recognized by Daimler only if they have been carried out and documented in
accordance with the Daimler Assessment Guideline Automotive SPICE®. Daimler has the right
to carry out an assessment itself according to ISO/IEC 330xx or Automotive SPICE®.
In the event of significant deviations from these requirements, the assessment will not be rec-
ognized by Daimler. In this case, a reassessment shall be carried out by an independent third
party who did not take part in the original, invalid assessment. The costs of this reassessment
must be borne by the Partner. Daimler has the right to carry out such a reassessment itself
according to ISO/IEC 330xx or Automotive SPICE®.
On request, Daimler must be informed by the Partner of measuring variables (the so-called
metrics) in the software development process (e.g. number of errors per lines of code, error
distribution over development phases, efficiency measurement in various phases of software
development, test coverage such as C1 or equivalent measuring variables). The Partner must
define these metrics analogous to the current MISRA Guidelines and the VDA metrics and
coordinate them with Daimler.MERCEDES-BENZ SPECIAL TERMS 14/07 | QUALITY PAGE 22
4. Scientific and Technical State-of-the-art
According to the requirements of the Product Liability Act, the Partner shall ensure that its
deliveries and services correspond to the scientific and technical state-of-the-art.
5. Quality Planning and Assurance
The Partner actively supports the preventive series preparation through a cooperation model
specified by Daimler, for example, according to the VDA Standard “Maturity level validation”
(VDA-RGA), and shall provide the necessary resources for this.
The Partner proves the faultless product realization. The Partner documents its quality assur-
ance measures with proof of quality assurance.
The Partner informs Daimler immediately as soon as violations of the zero-defect obligation are
foreseeable.
The Partner is responsible for determining and properly defining the special features (e.g. re-
levant to safety, certification, function and process) in accordance with the specifications,
requirement specifications or other Daimler data, as well as for the suitable optimization of
production systems, processes and test methods. If, in the case of a product defect, it is
not possible to exclude risk to life or health during use of the product, the Partner must do
everything within its power to exclude the possibility of defective deliveries.
Machine and process capability is examined and evaluated on the basis of VDA Volume 4,
Ensuring quality in the process landscape. The Partner must ensure and document production
process stability over the entire production period by means of suitable process regulation.
A 100 % audit of product and process features must be performed if capabilities are not met.
If a product feature cannot be demonstrated with process capability figures, e.g. for specific
processes (e.g. welding, heat treatment, casting), proof must be provided by way of secondary
features and/or a 100 % test must be employed.
In such cases Daimler can demand that the Partner apply other suitable methods of providing
evidence for process security specific to components in series production.
If the Partner is (jointly) responsible for the development of the supplied products and/or services
supplied, the Partner must assess the relevance of the said products and/or services supplied
in terms of safety or certification, and note the results of such assessments on all technical
documentation, drawings and other documentary material. The Partner is additionally obligated
to use Daimler designations in its technical documents, drawings and other documentation,
which are made available to Daimler. This designation must be continued in an adequate manner
in all further documentation. The Partner is obliged to implement the measures to be derived
from the designation in current production and to store the related verification.
The Partner must comply with the VDI Guideline 2862 for the safety-relevant fastening systems.
Daimler specifications for the designation are:
DS: Documentation of relevance to safety Components or systems whose malfunction or
failure may lead to a direct risk to the life and limb
of other road traffic users are safety-relevant.
DZ: Documentation of relevance to certification Components or systems whose data, verifications,
construction permits are used in certificates or
country-specific registration documents or which are
checked on type approval are certification-relevant.MERCEDES-BENZ SPECIAL TERMS 14/07 | QUALITY PAGE 23
For the purpose of traceability, the Partner, at the request of Daimler, shall identify the compo-
nents with a unique serial number, the structure of which will be defined by Daimler.
The Partner is obliged to check annually whether its deliveries meet Daimler’s specifications
(including dimensions, material, reliability, legal specifications, environmental and production
control plan) (requalification). The Partner evaluates, documents and archives the results.
These must be made available to Daimler on request. Any deviation from this paragraph must
be agreed in writing between the Partner and Daimler.
Cooperation/escalation model
The model is used in response to serious, repeated or long-standing quality and logistics prob-
lems of the Partner.
The Partner’s performance is continuously measured by means of KPIs and the findings are
made available. If KPIs are exceeded, the model of the respective division takes effect, e.g.
Q-H:ELP “Quality CHallenges: REcognition, SoLution and Prevention”.
Depending on the respective classification, additional measures are stipulated by Daimler. If
Daimler supports the Partner by means of the above measures, the Partner reimburses Daimler
for the costs that accrue and that are generated by said support.
6. Inspections by Daimler
Under consideration of the inspections carried out at the Partner’s premises in accordance
with this MBST, the inspection carried out at Daimler is restricted to the comparison of delivery
note data with the goods labels, checking the number of load units and inspecting external
transportation damage which is clearly visible on the packaging.
There are no more far-reaching examination obligations for Daimler
Daimler is entitled to participate in inspections, appraisals, reviews or tests carried out by the
Partner and its suppliers and their sub-suppliers; to have these observed by third parties
authorized by Daimler or, following prior coordination, to conduct such inspections itself on
the premises of the Partner and its suppliers and their sub-suppliers or to have these carried
out by authorized third parties.
Daimler has the right to inspect all development documents (software incl. source code for the
purpose of analysis, e.g. ascertainment of metrics) and documentation which accompanies
production, relating to Daimler.MERCEDES-BENZ SPECIAL TERMS 18/06 | QUALITY PAGE 24
Handling of Defective
Deliveries Following Dispatch
from the Production Plant
1. Subject Matter of the Agreement
1.1. Scope
These regulations apply to the handling of claims by Daimler vis-á-vis suppliers owing to delivery
of defective production material or defective spare parts to the extent that these defects have
been identified after the vehicles leave the respective production plant or the spare parts have
been fitted or sold to customers.
1.2. Purchasing Terms
The purchasing terms agreed between Daimler and the Partner shall in principle remain
unaffected.
2. Ascertaining Defects
Defects are ascertained by the Daimler sales organization and then fed into the Daimler
systems for processing of quality defects. The damaged parts are provisionally identified as
defective by Daimler.
3. Handling of Procedures for Standard Recourse
The settlement regulations for standard recourse apply to defective deliveries if these have not
led to a recall, series damage, or damage to other components.
3.1. Definition of a Parts Family
The “parts family” tool is used to determine the acceptance rate. A parts family consists of
parts with the same function and properties.
3.2. Forming a Parts Family
As a rule, parts families are formed specific to divisions by arrangement between Daimler and
the Partner. If damaged parts with new item numbers are presented during the year or new
spare parts numbers arise within the warranty system, new families are agreed during the year
by arrangement between Daimler and the Partner or existing parts families are augmented.
In particular, the following parts are pooled in a parts family:
» Parts that can be substituted interchangeably in a workshop repair
» Series production parts and spare parts (e.g. new, improved successor parts that replace an
older version)
» different country variants if there are no serious technical deviations
» across model series for similar and technically comparable componentsMERCEDES-BENZ SPECIAL TERMS 18/06 | QUALITY PAGE 25
3.3. Return of Parts
3.3.1 Random Sample for the Analysis of Damaged Parts
To reduce the cost of returning and analyzing parts, the inspection to determine defects and the
associated cost allocation to Partners are performed using a random sample of removed
damaged parts for which defects have arisen within the applicable period of limitation for warranty
claims (referred to herein below as a “Warranty Random Sample”). These damaged parts are
made available to the Partner by the Daimler inspection stations for purposes of analysis; they
are recognizable to Partners in the IT inspection systems (e.g. QEC-Tool/eSEP++) as “warranty
goods” and serve as the basis for establishing the acceptance rate.
Unless otherwise agreed upon, the Warranty Random Sample as a rule comprises 10 % to 30 %
of the damaged parts within a parts family from Germany (referred to herein below as the “Ref-
erence Market”) within a settlement period. Random parts from defined European operations
are submitted for Evobus.
The Partner is to notify Daimler in advance of any modifications of the scope of the random
samples and the markets from which such samples are selected for specific parts families, pro-
vided such modifications are feasible and economically viable, provided that the modifications
can be expected to deliver further insights and to improve the quality work in each individual
case. Daimler will review the notification made by the Partner and may adjust the mechanism
for selecting parts in the sample if required.
Should the scope of the random sampling performed as part of the Warranty Random Sample
be lower than 10 % of the damaged parts in the Reference Market, then the parties may agree
by mutual consent to adjust the acceptance rate determined in this way, unless this shortfall
had been coordinated with the Partner.
At the instruction of Daimler or on request by the Partner, specifically targeted damaged parts
that do not form part of the Warranty Random Sample – e.g. from certain countries, produced
in specific periods of time, or subject to certain fault symptoms – can be returned and forwarded
to the Partner for analysis. These damaged parts are identified for the Partner in the IT inspection
systems (e.g. QEC tool / eSEP++) as “goods subject to inspection”/“Prüfware” and will not
influence the acceptance rate.
3.3.2 Procedure in the Event the Number of Damaged Parts is Not Representative
Should there be indications that the damaged parts from Germany do not reflect the global
failures in a representative way, or that no damaged parts originate in Germany, Daimler may
also include damaged parts from other countries in the Warranty Random Sample. Such an
expansion of the Reference Market will follow the following sequence in principle:
» for the business areas Mercedes-Benz Cars and Mercedes-Benz Vans, parts will be returned
in the following sequence: Germany, Europe (Belgium, Denmark, Great Britain, France,
Greece, Italy, Luxemburg, the Netherlands, Austria, Poland, Portugal, Sweden, Switzerland,
Spain, Czech Republic), United States (USA), People’s Republic of China (China).
» for the business division Daimler Trucks, the sequence will follow the turnover figures in de-
scending order of the Daimler vehicles that are equipped with parts from the affected parts
family.
Daimler shall notify the Partner in advance of the intended expansion of the Reference Market
in each specific case. The Partner may object to such expansion of the Reference Market,
observing a period of fourteen (14) days following the notice, doing so in writing and providing
objective grounds for its objection. Should the Partner not object to the expansion of the Ref-
erence Market, or should the Partner fail to provide objective grounds for such objection within
fourteen (14) days, the expansion of the Reference Market will be deemed as having been con-
firmed by the Partner; Daimler is to indicate this consequence to the Partner in its notice. Should
the Partner object to the expansion of the Reference Market within this period, Daimler and
the Partner shall agree on a provision governing the Reference Market.MERCEDES-BENZ SPECIAL TERMS 18/06 | QUALITY PAGE 26
3.3.3 Compilation of a Random Sample of Fifty (50) Parts in One Settlement Period
Once fifty (50) damaged parts of a parts family originating from the Reference Market within
one settlement period have been submitted for inspection, it is to be assumed that this random
sample is representative. Daimler may filter out the warranty parts for the corresponding settle-
ment period. Daimler shall notify the Partner about this. The acceptance rate shall be agreed
on this basis. Should the Partner not object to this procedure, or should the Partner fail to pro-
vide objective grounds for such objection within fourteen (14) days, the procedure shall be
deemed as having been confirmed by the Partner. Daimler is to indicate this consequence to
the Partner in its notice. Should the Partner object to the procedure in writing within fourteen
(14) days of the written notice, citing objective grounds for such objection, shipping shall
recommence.
In order to identify new damage patterns or potential long-term defects, the Partner shall con-
tinue to be under obligation, also in the event the shipping of parts is discontinued, to analyze
individual parts that Daimler has made available to it as goods subject to inspection.
3.3.4 Early Compilation of a Representative Sample from Specific Production Periods
If, in an individual case, it is not to be expected that continuing the analysis of damaged parts
will deliver further insights, it is possible to mutually agree an acceptance rate early with the
Partner for certain parts from a parts family originating in specific production periods (e.g. by a
“Gala”-Agreement). From the time of notification by Daimler to coordinate an acceptance rate,
no further parts from this parts family will be sent from the production period concerned. If the
Partner objects in writing and provides objective grounds for determining an acceptance rate,
the shipping of parts will be resumed. Any parts for which an acceptance rate was agreed early
shall be filtered out from their parts family.
For example, in order to be able to identify new damage patterns or potential long-term defects,
the Partner shall continue to be under obligation, also in the event an acceptance rate has been
agreed early, to analyze individual parts that Daimler has made available to it as goods subject
to inspection.
3.4. Performance of Damage Analysis and Determination of Acceptance Rate (AQ)
The guideline by the Verband der Automobilindustrie e.V. (VDA) applies to damaged part analysis.
“Shared quality management in the delivery chain – Marketing and customer care – Damaged
part analysis field” and the respective “MB Standard 10 448 Damaged part analysis field;” the
latter can be accessed via the Daimler Supplier Portal.
3.4.1 Deadlines in Damaged Part Analysis
In the analysis of damaged parts by Partner, the Partner shall confirm receipt of parts using
the IT systems provided by Daimler for processing the analysis (e.g. QEC-Tool/eSEP++) within
five (5) calendar days of receipt and shall send Daimler a status response with its initial test
findings and measures that can be implemented immediately, and shall do so within fourteen
(14) calendar days of receiving the parts.
The Partner shall notify Daimler of its conclusive findings (see VDA volume “Damaged part analysis
field” Section 2.2 “Test status and test strategy in damaged part analysis”) no later than twenty-
eight (28) calendar days after it has received the parts. The result of the inspection must include
statements on the causes of the failure and implementable measures serving the final and conclu-
sive remedy of the defect, in the form of an 8D Report compliant with the VDA guideline.
In the case of “priority parts”/“Prioritäts-Teile”, the Partner is to provide feedback to Daimler
within seven (7) calendar days of receiving the parts, with its initial test findings and measures
that can be implemented immediately. Furthermore, a reduced period of fourteen (14) calendar
days shall apply for the notice regarding the conclusive inspection result. Priority parts must be
identified accordingly in the system; they are e.g., start-up parts (vehicle, component, system),
parts from immobility cases, or safety-relevant parts.
If the Partner does not meet the deadlines for its conclusive findings, the parts concerned will
be considered accepted; Daimler shall notify the Partner of this consequence in the system.You can also read
