LELY HIBISCUS Cam rakes - Exceptionally rugged machines for clean raking
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LELY HIBISCUS Cam rakes Exceptionally rugged machines for clean raking www.lely.com innovators in agriculture
SMARTER, FASTER, STRONGER! Smarter, faster, stronger! competitors. Innovative thinking by our engineers often results in surprisingly effective solutions for making larger and larger machines even more efficient. Durability and ease of operation are always key to these efforts. Therefore, we at Lely say quite rightly: “We are the innovators in agriculture.“ 2
LELY HIBISCUS Smarter Ro-tine – Rake tines have to meet various demands: flexibility fl to ensure good ground following, sufficient fi rigidity for a precise working depth as well as the potential to move large volumes of grass. The special shape of the Hibiscus Ro-tines makes sure that all of these demands are met. Page 8. 765 SD Vario – A perfect example of practically focussed thinking on the part of our engineers. A hydraulic ram gives the steered rake wheels an extra angle allowing the machine to be used to produce two swaths, or reducing the rake’s working width. Page 30. Head-Lock – Lifting a single rotor rake on headlands has now become far easier due to the Head-Lock system. A pivot point that moves in two directions restricts the machine’s free range of movement when making turns, so that the machine can be lifted on headlands quicker. Page 20. Faster Ground contour following – Ground contour following becomes ever more critical as rotors become larger. The Octosense carriage of the 1015 CD Profi model is a fine example of ideal stability without any compromise to the rotor’s freedom of movement. Tandem and pendulum axles ensure that the rotors run smoothly. Pag 12. Hibiscus 485 – The three point Hibiscus model 485 S and the trailed type model 485 P are the largest single rotor rakes in today’s market place. Thirteen tine arms ensure ample capability for the 3.80 m wide rotor. High output at a low investment! Pag 20. Transport – The 765 SD models are excellent examples of machines featuring effective and compact transport. The transport position is very narrow and – notwithstanding the large rotor diameter – easily remains within four metres. This makes it easy to operate and manoeuvre on small fields fi at a high speed. Pag 28. Stronger Hibiscus 1015 CD Profi – When combining exceptional output with a long machine life for the largest double rotor rake, no compromises have been made. This starts with the 15 arm rotor. Page 32. Tine fixation fi – This unique tine fixation fi eliminates the problem of tines being clamped so tightly that any strain will cause fatigue and hence reduced tine operation. Page 14. Chrome steel – All tine arm shafts are made of chrome steel. This high quality material is outstandingly flexible fl and contributes towards a surprisingly strong rotor. Page 10. 3
Quality fodder for higher profits The quality and quantity of fodder determines to a great extent how healthily and efficiently milk and meat can be produced. By producing nourishing and appetising feed from one’s own fodder you avoid having to purchase expensive additives and concentrates. This is beneficial for the animals, for manure management and – perhaps the most importantly – the farm’s profits. 4
LELY HIBISCUS Lely – together with you in search of the perfect fodder LELY SPLENDIMO Mowing is decisive for further processing of fodder The choices that you make for mowing – time of mowing, with or without conditioner, regular or wide swath – have a direct impact on the further processing of fodder. Proper adjustments as well as the correct mowing pattern are crucial to the condition of the turf as well as limiting any delay in re-growth and favouring the quality of the first cut of grass. LELY LOTUS Tedding for fast and even drying Especially when having to deal with heavier cuts of grass, timely tedding is important to ensure fast and even drying. Sufficient fi output combined with a proper turning action limits the wilting period and, hence, the field period as well as any delay in re-growth. Properly tedded fodder is free from the turf and is raked together more easily. Proper ground contours as well as correct machine adjustments avoid crop contamination. LELY HIBISCUS Clean fodder in the right swath A cam rake should allow fast operations as well as the possibility to lay down an effective swath with the correct shape and width. After all, a good swath is decisive for the output and cutting action of the baler, forage harvester or pick-up loader wagon. Ground assimilation, stability as well as adjustments ensure a clean raking job eliminating any fodder contamination due to soil or dried-up manure. LELY WELGER Proper density provides many benefits fi Big packs and round bales ensure a substantial improvement of fodder quality because the compaction process starts right away. Transport of the heavy packs is more flexible. fl Heavy tractors for processing the fodder are not required. Since the crop is cut by means of the advanced cutting mechanisms of the balers, there is more effective compaction while the fermentation process starts sooner and the crop can be processed more easily later on. LELY ATTIS Quick preservation ensures optimum fodder Wrapping finishes the process that you have started with baling. Immediate packing of the bale in a film fi – be it in a combined or individual working pass – ensures immediate airtight sealing of the bale so that the fermentation process sets in as soon as possible. The bale is not opened until the time when you actually need the fodder. Heating and decay are eliminated and tasty fodder is ensured. LELY TIGO Ensile large quantities quickly Working with a loader wagon is the quickest way to harvest your crops. Loader wagons can finely fi chop grass and they have a large loading capacity. The optimum loading of the wagon makes haulage as efficient fi as possible. For those reasons, the loader wagon is ideal for making large quantities of silage in a short time. 5
Efficient raking has an effect on your wallet! Proper and efficient raking does not only mean that the mown crop ends up in the swath clean and tidy – it is also a preparation for the next harvesting process. So, raking has a great effect on the speed at which the harvesting machines can pick up the swath and that is something you notice in your wallet at the end of the day! All in all – a double effect! 6
LELY HIBISCUS Flexible tines – Good forage in low soil contents the swath good silage Adjustment of the working height will often depend Raking – the last operation before baling, picking up on the soil and how even the field fi surface is. In or harvesting – is crucial for the results of the baler, practice, work should be higher on undulating fields pick-up loader wagon or harvester. To make sure with a loose surface than on level fields fi with firmer fi that the machine can pick up the crop precisely conditions. (i.e. without loss), the swath width should correspond with the pick-up width of the baler, Lely Ro-tines for clean forage pick-up loader wagon or harvester. In case of a baler Short and rigid tines that are positioned almost or loader wagon, the space between the tractor straight underneath the tine arm do a good job wheels also plays a part. on level fields, but have trouble in adjusting to a rough terrain. Result: damage to the turf and soil in Easy inflow fl due to regular swaths the pit. The Ro-tines of Hibiscus rakes on the other A regular and airy swath ensures proper filling of hand are long, very flexible fl and positioned behind the cutting rotor or cutting chamber, and hence a the tine arm enabling the tines maximum fl flexibility. good cutting action or forage quality. Badly shaped These tine properties always guarantee optimum or irregularities in the swath often cause blockages results without contamination of the forage, even in or loss of output. If the tractor driver cannot rely difficult fi conditions. on the swath, he will never achieve the optimum output of his machine. The working height is adjusted by means of a wind handle. Essential for clean raking operations and clean fodder. Straight tines “drag” the crop over the ground. Result: contamination and lower output. 7
The Ro-tine “carries” the grass towards the swath! The delivery of a clean swath is a primary consideration in the design stage of each new Hibiscus rake. Lely’s engineers are always focusing on optimising the crop movement. Or – to put it another way – on constructing the rake in such a way that the grass is not pressed onto the ground and that any contamination of the crop is reduced to the bare minimum. 8
LELY HIBISCUS Flexible tines for proper Away from the ground, away from ground contour following any source of contamination Hibiscus rakes are fitted with four double tines on Unlike straight tines, the Ro-tines do not drag the each tine arm – the 1015 CD Profi has five fi double crop across the ground under a certain pre-tension. tines – to ensure the overlap between the tine arms, Due to the increasing angle of the tine, the crop in particular when operating at higher speeds. The is lifted from the ground very lightly. This crucial rake tines are manufactured from durable spring feature reduces backward stresses that are exerted steel with a 9.5 mm diameter or 10 mm in the on the tine. Consequently, the tines do not tend to 1015 CD Profi. fi The slightly angled tines of the miss the crop, or to contaminate the crop with soil. Hibiscus rake are outstandingly strong and fl flexible. The Hibiscus tine has a special shape, whereby Special tine angle for clean raking the tine tip is positioned behind the tine arm. During the design stage it was a clear-cut preference This enables the tines to adjust better to ground to position the tine angle itself under a 90 degrees contours while in addition they do not need to angle in relation to the ground. This keeps clods or deflect fl too much when coming up against obstacles stones from being thrown up by the tine tip. Due to such as stones and the like. Combined with the the combination of these two specific fi features the working depth adjustment facility of the rotor Hibiscus rake guarantees clean raking as well as a wheel assembly, optimum settings can be achieved clean crop. in all conditions. Due to the special shape of the Ro-tine, the crop is pulled upwards and carried to the swath. 9
It’s all about the rotor Obviously, the heart of any rake is the rotor and the rotors are therefore decisive for performance and machine life. Lely has merged the main functions of the rake’s rotor – turning, steering and supporting – into three types of rotor, each with its own specific benefits. 10
LELY HIBISCUS Classic – simple and shafts with their machined profile fi that the profiled fi maintenance-free tine arms can be fitted directly into. These quickly The Classic is a compact rotor with 11 tine arms. removable tine arms are pushed onto the shaft and The main drive features a large transmission ratio then secured with the aid of a pin and clip. Every so that the tractor’s r.p.m. can be kept within the tine arm shaft – including housing and bearing – can optimum torque range. The tine arms are held by be removed by means of three bolts, which reduces ball bearings, fitted fi in an oil-filled fi chamber in the loss of time in case of an accident. The tine arm is cam track. The tine arm shafts as well as the main held by ball bearings, which run in a cam track with shaft are made from chromium steel, which is 50% durable grease. stronger than the standard steel that is normally used for shafts. This protects the gearbox in case of Adjustable cam track an accident. Due to this adjustable cam track the position can be adjusted when the rake tines let go of the crop. Fixed tine arms This makes it possible to achieve clean raking plus A Classic rotor is always fitted fi with a tine arm the ideal swath shape both in hay and moist silage. made out of one piece, which is mounted on the Simple working height adjustment is by means of chromium steel shaft by means of a bolt and a a chromium steel main shaft with a coarse support retaining pin. This type of rotor is fitted fi on machines thread, which can still be adjusted after many years where removable tines and foldable frames are not of operation. The diameter of this main shaft is necessary because of their compact size, such as the larger than that of the Classic rotor. model Hibiscus 725 CD Classic and 655 SD Classic. Profi – the largest Master – the versatile rotor for rake rotor in the world exacting conditions With its 4.7 m diameter, the 15-arm Profi is the Most of the machines in the Hibiscus range feature largest rake rotor on the market place. The Hibiscus this modular rotor with 11 or 13 tine arms. Typical of model 1015 CD Profi is fitted fi with two of these this rotor are the extra long chromium steel tine arm rotors. Please refer to page 34 for more information. The Classic rotor is an enclosed, oil-filled fi system. The tine arms are firmly attached to the rugged chromium-steel shafts. The Classic rotor does not have an adjustable cam track. The enclosed Master rotor is modular in construction and the – adjustable – cam track is lubricated with special grease. The chromium-steel tine-arm shafts have widely spaced bearings and the tine arms are removable. A complete tine arm assembly is easy to remove. 11
Output due to good ground contour following The increasing diameters of rake rotors impose ever greater demands upon ground contour following. The tines need to be guided across a large surface while in addition a larger rotor has to be able to adjust itself more effectively. After all, there may be substantial differences in the surface of the field. Two crucial factors are decisive for a good result: correct working height and stability of the rotor. 12
LELY HIBISCUS The carriages under the rotors are designed so that the wheels are as near as possible to the tines and follow the ground contours Only stable rotors can ensure high output as closely as possible. In combination The carriages under the rotors are designed so that that the wheels are with the long, flexible tines, this prevents contamination of the crop. as near as possible to the tines and follow the ground contours as closely as possible. The stability of the rotor is the most important factor for the machine’s output. No matter how many tine arms a rotor may have, an unstable rotor will never achieve the required output. For that reason, most Hibiscus rakes are fitted with tandem or pendulum type axles. Castor wheels avoid damage to the turf All rotors of the Hibiscus SD side delivery cam rakes feature castor wheels. These keep the support wheels from scuffi fing (both rotors not being positioned exactly in the machine centre) when turning. On central delivery cam rakes such a facility is not necessary, because the tandem axles of those models are precisely aligned with the machine’s pivoting point. 2D or 3D suspension, depending on rake model Castor-type land wheels underneath the Most of the time, a construction with a three-dimensional adjustment of rotors of SD rakes the rotors – into the direction of travel as well as across this direction – is necessary and these designs are becoming ever more popular for larger rotors. Just like with the twin rotor SD rake, the distance between the rotors is so substantial that a two-dimensional adjustment is not sufficient. fi Then again, the major benefit fi of a 2D system is the outstandingly stable behaviour of the rotors. For both systems, tandem or pendulum type axles are necessary to achieve stability of the rotors as well as maximum output. Ground undulations are evened out by The cross-shaped pivot point above the the Tandem (2D). With a fixed fi carriage rotor provides 3D movement with the (3D) this is transmitted directly to Hibiscus 765 SD. the rotor, which makes the rotor run unevenly. 13
Lely Hibiscus – built to last Hibiscus central delivery rakes are by far the strongest and heaviest machines in today’s market place. Through these outstanding machines, Lely has set a new standard for rakes that combine an excellent operation with unrivalled durability. This solid construction does not only assure you of a high trade-in value but it also provides confidence fi during the most critical stage of harvesting, with adverse weather conditions and the contractor “hot on your trail”… A-frame – the most rugged type of rotor suspension With many twin rotor rakes, the connection of the rotor arms and the main frame is a vulnerable part of the machine. Lely has eliminated this potential vulnerability by introducing the latest technology on its Hibiscus rakes: a carefully engineered construction with an A-frame. Solid fixation of double tines The slightly curved tines of Hibiscus rakes are outstandingly strong as well as fl flexible. Due to the unique design and the special material the risk of breakage is minimal. Because of the special construction the Hibiscus tine is not affected as much by obstacles as the straight tines of other makes. The special fixation Unique protection on all tine arms keeps the double tines in place; “solid as a rock”. This new fixation fi eliminates Based upon many years of experience in building rakes, Lely has developed a the problem of tines being clamped so tightly that any strain will cause fatigue unique protection for the tine arms of Hibiscus rakes. If the tines hit an obstacle, and hence reduced tine operation. For all Hibiscus models an extra safety the damage will be limited to the tine arm itself, while the gearbox is fully protected facility is available to avoid damage to a following harvesting machine. from any unforeseen stresses. Thus high replacements costs are eliminated, as are extended repair times. 14
LELY HIBISCUS Lely – high-quality products through innovative and durable design The companies in the Lely Group are dedicated to offering a range of products that are well matched to the needs of modern cattle farmers and contractors. Innovation has always been the driving force upon which the Lely organisation was founded. Always seeking improvement dimensions or material quality are constantly A team of highly qualified fi and enthusiastic designers performed on all incoming components, even for are constantly active, developing new products as parts suppliers. well as refi fining existing equipment. In doing so, they can make use of the most advanced equipment Proper back-up and software. Correct operation and service are in practice just as important as a good design and precise fabrication! Reliability due to extensive testing Lely therefore invests a great deal in frequent Prototypes are built and carefully monitored during customer visits and much (international) training to nationally and internationally recognised testing instruct dealers and end users. procedures. Durability testing takes place on a bumpy track or on the drop-testing jig to discover Quick and correct parts supply potential weak points or to test the durability. Due to ongoing automation of our parts supply infrastructure we ensure fast supply of spare parts Quality first and foremost just at the time when you expect us to. During production, the quality control of all the materials applied is crucial. Checks on the correct 15
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LELY HIBISCUS 17
Lely Hibiscus S CD SD CD Profi 18
LELY HIBISCUS Lely Hibiscus 425 S-455 S-485 S-485 P TECHNICAL SPECIFICATIONS The new serie of single rakes consists of three mounted models and a large trailed model. The Hibiscus 485 – with a HIBISCUS 425 S 455 S 485 S 485 P Working width 3.20 - 4.25 3.50 - 4.55 3.80 - 4.75 3.80 - 4.75 rotor diameter of 3.80 m – is the largest single rotor rake on Number of arms 11 11 13 13 the market! The rakes are of a very rugged construction, with Swath width (m) 1.10 - 1.40 1.10 - 1.40 1.10 - 1.40 1.10 - 1.40 the Head-Lock system as an example of innovative thinking. Weight (kg) 705 765 850 875 Power required (kW / HP) 48 / 65 51 / 70 59 / 80 37 / 50 Lely Hibiscus 725 CD-805 CD-855 CD TECHNICAL SPECIFICATIONS The first fi serie of double rakes with central delivery consists of four models and is distinguished by its robust construction HIBISCUS 725 CD 725 CD 805 CD 855 CD Classic and high output. The Hibiscus 725 CD is available in both Working width (m) 6.95 - 7.35 6.95 - 7.35 7.55 - 7.95 8.15 - 8.55 Standard and Classic versions. Number of arms / rotors 11 / 2 11 / 2 11 / 2 13 / 2 Swath width (m) 1.25 - 1.65 1.25 - 1.65 1.25 - 1.65 1.25 - 1.65 Weight (kg) 2,240 2,400 2,420 2,700 Power required (kW W / HP) 44 / 60 44 / 60 48 / 65 51 / 70 Lely Hibiscus 655 SD-765 SD TECHNICAL SPECIFICATIONS Two models with double rotors and side delivery with the same working width. The model 765 SD Vario, however, has HIBISCUS 655 SD 765 SD 765 SD Classic Vario the possibility to vary the working width and produce two Working width 1 sw (m) 5.80 - 6.50 6.70 - 7.60 5.00 - 7.60 swaths in one pass. Swath width 1 sw (m) 1.20 - 1.50 1.20 - 1.80 1.20 - 1.80 Working width 2 sw (m) - - 8.30 Swath width 2 sw (m) - - 1.20 - 1.80 Number of arms / rotors 11 / 2 13 / 2 13 / 2 Weight (kg) 2,225 2,855 3,005 Power required (kW / HP) 48 / 65 55 / 75 55 / 75 Lely Hibiscus 1015 CD Profi TECHNICAL SPECIFICATIONS The highest specification fi and widest model of Hibiscus rakes has two extremely large rotors, which deliver the swath to the middle. HIBISCUS 1015 CD This rake is ideally suited for contractors or large cattle farms, who Profi Working width (m) 9.20 - 10.20 wish to get the crop into perfect swaths quickly. Number of arms / rotors 15 / 2 Swath width (m) 1.50 - 2.50 Weight (kg) 4,620 Power required (kW W / HP) 74 / 100 19
Lely Hibiscus S In spite of the ever growing availability of twin rotor rakes, single rotor cam rakes still occupy a prominent place within the range of Hibiscus rakes. Therefore, two new models have now been added to Lely’s range of single rotor cam rakes: Hibiscus 425 S and Hibiscus 455 S. For smaller and medium-sized dairy farms the single rotor rake is an efficient as well as affordable investment to achieve ideal swaths. Due to the unrivalled ease of operation and flexibility of operation – not confined by a fixed swath width – single rotor rakes are the ideal choice for many dairy farmers. 20
LELY HIBISCUS A suitable rake for every farmer The four models of Hibiscus single rotor rakes are available in three different working widths. The Hibiscus models 425 S and 455 S are fitted with 11 tine arms and their respective working width is 4.25 and 4.55 m. The Hibiscus 485 S model has a working width of 4.85 m and comes in two versions. As standard this Hibiscus model is supplied as a machine for three point linkage. The Hibiscus model 485 P, however, comes as a trailed rake and features its own hydraulic lift system. All of these single rotor Hibiscus rakes are fitted with the modular Master rotor including a low-maintenance cam track. Reliable and simple Hibiscus single rotor rakes have an outstandingly rugged construction. The simplicity of construction is reflected fl in an attractive purchase price as well as a long machine life. To be able to lift the large rotors, the main frame is made out of one piece ensuring its enormous strength. Into the transport position – a quick job The protection guards can be folded out very easily, and they are unlocked in less than no time. The bracket onto which the heavy swath curtain is fitted has an assist spring to eliminate backbreaking lifting when folding up the guards. For transport the tine arms can be easily removed and stored alongside the frame. Abundant clearance in the headland position The simple construction of the Hibiscus single rotor rakes conceals their clever engineering. Integrated into the newly developed headstock is the locking system Head-Lock. This system has been designed specifi fically for Hibiscus single rotor rakes and it ensures trouble-free horizontal lifting of the rake. The top The clever ‘Head-Lock’ system fixes fi the rake so that sufficient fi ground clearance link is connected with the pivoting arm that locks the machine before lifting. is immediately created. Due to the Head-Lock system the rake does not hang down backwards and the rake is immediately fixed in the central position. The freedom that the rake has during its operation can be used to the maximum for making sharp bends. Due to the maximum angle of 25° of the headstock and frame, the machine has a particularly short turning circle. Rugged Master rotors The heart of all these machines is the Master rotors. The 480 mm wide, chrome steel tine-arm shafts with bearings are – just like those of all other Hibiscus rakes – manufactured from one piece. The absence of unnecessary welding or components increases the strength of the arm and thus contributes to the durability of the rake. The tine-arm shafts have an internal profile, fi to which the profile fi of the tine arms – with the four double Ro-tines – connects perfectly. 21
For uneven fields, all mounted rakes can be fitted fi with an extra sensor wheel for the rotor. A double sensor wheel is available as an option for the model 485 P. Quiet machine run due to tandem Lely Hibiscus 485 P – the axles convenience of a trailed machine In order to adequately support these robust rotors, The mounted version of the Hibiscus model 485 the single rakes are fitted as standard with tandem requires considerable lifting power and a relatively shafts. An important benefit fi of the tandem shaft is large tractor. Because this does not correspond with the quiet running of the machine, due to which the the power needed by the rake, a trailed version of output of the rotor can be fully utilised. the largest single rake has been developed. This rake is fitted fi with a special six-wheel undercarriage, Many possibilities for that is partly raised during transport. A short shaft working height adjustment connects the rake to the tractor, while a wide-angle The working height can be infi finitely adjusted PTO is for the drive. with the aid of an easily accessible wind handle. Furthermore, there is also the option of an extra Quickly into the headland position height adjustment system by means of the bolt/hole The machine is lifted horizontally with the aid of adjustment on the undercarriage. two connected rams on the carriage and one ram on the shaft. The order has been selected so that the The world champion! front part of the rake is released from the ground Due to its wide rotor diameter of 3.85 m, the first, followed by the rear side. Obviously, when Hibiscus 485 S can rightly be called the biggest single lowering the machine, this order is in reverse. rake in the world. For effective support of the large Master rotor, with thirteen tine arms, the model Working height 485 S is fitted with extra large 18.5” wheels. The machine offers ample facilities for precise adjustment. The ram on the shaft also includes an adjustable stop to make sure the rake is adjusted exactly level, or perhaps slightly tilted to the front. 22
LELY HIBISCUS Technical specifications HIBISCUS 425 S 455 S 485 S 485 P Working width (m) 3.20 - 4.25 3.50 - 4.55 3.80 - 4.75 Number of arms/rotor 11 13 Swath width* (m) 1.10 - 1.40 Weight (kg) 705 765 850 875 Power required (kW/PK) 48 / 65 51 / 70 59 / 80 37 / 50 Transport width (m) 1.95 - 3.55 2.20 - 3.90 2.45 - 4.10 2.35 - 4.10 Transport length (m) 3.20 - 3.95 3.35 - 4.25 3.60 - 4.55 4.60 - 5.55 Transport height (m) 2.00 2.30 2.10 2.65 Number of rotors 1 Number of tines/tine arm 4 double tines Rotordiameter (m) 3.20 3.50 3.80 Cam track adjustable Axle under rotor tandem Working height adjustment tandem position Working height adjustment infi finitely adjustable wind handle 11 positions Wheels under rotor 4x 16/6.90-8 (6-ply) 4x 18.50/8.50-8 6x 16/6.90-8 (6-ply) (6-ply) Linkage (cat.) II draw bar Hydraulic connections 1x DA PTO speed (tpm) 540 Forward speed (km/h) max. 12.50 Transport speed (km/h) max. 30 Overload protection S S S S Tine retainers O O O O Lighting X O O S Front gauge wheel(s) O O O O Wide angle PTO shaft X X X S S = Standard / O = Option / X = Not available on this machine / * Depending on crop conditions Hibiscus 485 P in transport Once the guards have been folded up and the tine arms removed, the machine is exceptionally compact and can therefore be easily transported. The special torsion shaft, integrated into the carriage, absorbs shocks to ensure steady road performance as well as long machine life. A lighting kit is supplied with the Hibiscus 485 P model as standard (option for the models 455 S and 485 S). 23
Lely Hibiscus CD Without any doubt, the central delivery rake is the most important rake in today’s market place. It is not only because of the perfect swath, that many dairy farmers and contractors opt for this type of rake; ease of operation also plays an important role. Lely’s range of central delivery rakes has been renowned and thoroughly tested and developed for many years. These Hibiscus models – with working widths ranging from 6.95 to 8.55 m – are all traditionally known for the following essential features: outstandingly rugged build, stable rotor behaviour as well as an unrivalled raking output. 24
LELY HIBISCUS Three working widths – four models The range of Hibiscus double rotor central delivery rakes consists of four different models and three working widths. The Classic model is of a simpler design and is fitted fi with a Classic type rotor. Working widths of the Hibiscus models 805 CD and 855 CD are between 7.55 and 8.15 m / 8.10 and 8.55 m respectively. The Hibiscus models 725 CD, 805 CD and 855 CD are fi fitted as standard with the rugged, modular Master rotor. Rugged A-frames – double effect It was through this range of Hibiscus rakes that Lely introduced the so-called A-frame technology. A construction in the shape of a triangle connects the rotor with the frame in two places, ensuring an outstandingly stable construction. In addition to enhanced lifetime, the A-frame offers the major benefit fi of a much more stable rotor throughout the raking operations. A steady rotor in turn means that the forward speed – and Hibiscus 725 CD Classic. hence output – can be substantially increased. Adjustable working width and swath width Working widths of Hibiscus central delivery rakes can be adjusted in two positions. The narrowest working width guarantees a narrow swath as well as optimum pick-up potential for balers or pick-up loader wagons. If a larger working width is selected, a wider swath is laid down. Depending upon working width and cam track adjustment, swath width can be adjusted between approx. 1.20 and 1.60 m. Two positions for working height adjustment Working height is easily adjusted by means of a wind handle. The standard wheel assembly underneath the rotors features an additional adjustment; ideal when having to rake on fields with deep tractor wheel ruts, or on fields fi with cereal stubble. High headland position The rotors are lifted up to a pre-determined angle by means of a built-in stop on the hydraulic rams. The rotors are then held in the so-called headland position ensuring ample clearance. There is no need to disengage the PTO shaft. Adjustable swath width. 25
Unrivalled manoeuvrability. Greasing point for cam track. As standard the Hibiscus models 725 CD (Classic) and 805 CD are fitted fi with 10/75-15.3 transport wheels. The model 855 CD The stable three-point headstock features 15/55-17 transport wheels; these are also available as an and the optional spare wheel. option for the other models. Unrivalled manoeuvrability Greasing point for cam track The ruggedly built linked steering system – including The cam track of the Master rotors requires only large size king pins – guarantees a particularly small minimum maintenance. Every 1,000 hectares the turning circle of these rakes. The wheel axles are cam track needs to be lubricated with special grease. built for durability and they allow the tractor driver To facilitate this maintenance, all double rotor to negotiate narrow and winding country roads, to rakes are fitted as standard with a unique greasing make sharp bends in the fields fi or to drive in reverse nipple. It is easily accessible on the rotor so that through a gateway. the operator can simply grease the cam track from the outside. Due to the special channel, the grease Perfect ground contour following always reaches the right parts of the cam track. The wide balloon tyres are positioned as closely as possible to the rake tines ensuring that the tines Tandem wheel assemblies follow ground contours in the best possible way. underneath rotors The large balloon wheels underneath the rotors Spare wheel holder have been deliberately staggered so that they run Spare wheels plus holders are available as an option as closely as possible to the tines. The wheels do for all Hibiscus rakes to make sure that a flat tyre not run in the same track so that the weight of the on a tandem wheel can be remedied immediately. rotors is distributed evenly. The front wheels are as This is a small investment, which pays for itself close as possible to the inner tines so that optimum immediately if time is a scarce factor. raking is guaranteed, especially on uneven fields. fi Quick coupling and easy manoeuvring Coupling the machine to the tractor is a very fast and simple job. Compact linkage ensures a sharp turning circle, without the stop on the frame being hit too quickly. The rear wheels, too, follow the tractor perfectly without running on the swath. 26
LELY HIBISCUS Technical specifications HIBISCUS 725 CD Classic 725 CD 805 CD 855 CD Working width (m) 6.95 - 7.35 7.55 - 7.95 8.15 - 8.55 Number of arms/rotor 11 13 Swath width* (m) 1.25 - 1.65 Weight (kg) 2,240 2,400 2,420 2,700 Power required (kW/PK) 44 / 60 48 / 65 51 / 70 Transport width (m) 2.85 Transport length (m) 5.90 Transport height (m) 4.00 3.40 - 4.00 3.60 - 4.35 3.90 - 4.65 Number of rotors 2 Number of tines/tine arm 4 double tines Rotordiameter (m) 3.20 3.50 3.80 Cam track fi fixed adjustable Axle under rotor tandem Working height adjustment tandem position Working height adjustment infi finitely adjustable wind handle Wheels under rotor 2x 4x 16/6.90-8 (6-ply) 2x 4x 18.50/8.50-8 (6-ply) Transport tyres 2x 10/75-15.30 (8-ply) 2x 15/55-17 (8-ply) Linkage (cat.) II Hydraulic connections 1x DA with floating fl position PTO speed (tpm) 540 Forward speed (km/h) max. 40 Portal headstock S S S S Wheel steering S S S S Lighting S S S S Tine retainers O O O O Wide tyres 15/55-17 10-ply O O O S Hydraulic breaking device X X X X Pneumatic breaking device X X X X S = Standard / O = Option / X = Not available on this machine / * Depending on crop conditions Wide in the field; compact on the road In spite of their considerable working widths, transport widths of the Hibiscus models 725 CD, 805 CD and 855 CD are remarkably compact. The tine arms can be removed and stored in the special holders at the back of the machine, while in addition the protection guards can telescope. In this way, the transport height of the 725 CD model is reduced down to 3.40 m. Also, due to the steered wheels, these rakes are outstandingly manoeuvrable when negotiating narrow roads and gateways. 27
Lely Hibiscus SD The weather is always highly unpredictable and we at Lely have no say in that. This uncertain factor is also decisive for the growth of crops and hence on the number of cuts that can be harvested in the course of one season. With the Hibiscus SD side delivery rakes Lely offers optimum flexibility to dairy farmers and contractors alike. This universal double rotor side delivery rake lay down the ideal swath for the following operation in all conditions. 28
LELY HIBISCUS Wide in the field compact during transport When in the transport position, both Easy to operate – essential for a side delivery rake rotors are folded very close to the main To be able to use the output of side delivery rakes to their full potential, frame, so that the transport width is only 2.45 m. This makes getting through the operator will have to get used to the side delivery principle. With the narrow gateways or frequent road transport Hibiscus 765 SD side delivery rakes, this learning process is exceptionally much easier. Transport height of the simple, because all functions can be easily controlled from the tractor cab. machine (with the tine arms fitted) fi is less than 4 m. With the Hibiscus model 765 SD If an angled piece of field needs to be raked, both rotors can be easily Vario the outer tine arms can be removed lifted into the headland position after which the operator simply reverses. and stored in the handy rack above the rotor. Height is then reduced to 3.10 m; a truly ideal benefit! fi Lifting the rotors one by one on headlands Hydraulic lifting of the Hibiscus rotors into the headland position is designed in such a way that the front rotor is lifted first, followed by the rear rotor. This enables the operator to drive into headlands, without having to wait or slow down. Full adaptation of the rotors The rotors of the Hibiscus 765 SD (Vario) are suspended by means of a 3D system and ground contour following by the rotors is optimised with the aid of the four wheel assembly. With the 765 SD the four wide tyres can pivot to avoid scuffing fi the turf. The two front wheels are as close as possible to the front tine tips. Consequently, the rotors have a stable run and the tines touch the surface – contamination is reduced to the bare minimum. The standard Ro-tines assure the unrivalled output of this rake and ensure that a clean and airy swath is laid down. Turning on headlands – ample clearance In addition to ensuring a long life, the suspension of the rotors in the A-frame – a cleverly engineered Lely concept – offers additional benefits. fi The pivot points of the rotors are underneath the shaft, so that the rotors are lifted perpendicularly on headlands. This ensures ample clearance and even the biggest swaths are left untouched when the machine passes over. 29
765 SD Master rotor Highly lenient For the 765 SD model Hibiscus rakes , the To make these operations possible, the machine is maintenance-free modular Master rotor is also fitted as standard with some extra features, such as a used. This rotor has 13 tine arms – each fitted second swath curtain as well as a reversible hydraulic with four double Ro-tines – and a diameter of steering plate. Thus, two concepts are offered in one 3.65 m. The cam track is adjustable to ensure the on the same machine. right pick-up of the crop as well as optimum swaths. Working height can be easily adjusted for both rotors Two swaths in one by means of an infinitely fi adjustable wind handle. single working pass The Hibiscus 765 SD Vario can lay down a single Lely Hibiscus 655 SD Classic swath in the first fi working pass, or a double swath and 765 SD in the second working pass. By steering the rear The basic models adequately perform all the rotor to the left – done from the tractor cab – functions that are needed for a side delivery rake. the operator eliminates the overlap between the With the Hibiscus SD rakes, Lely offers two big front and rear rotor. By fitting the second swath output rakes with an attractive price to quality curtain, the operator can lay down two swaths in ratio, a rugged build, well-known Lely technology, one working pass at a working width of 8.50 m. optimum ease of operation as well as minimal The width of the two swaths then is 1.20 m each. maintenance. These machines have a working width of 6.50 and 7.60 m respectively, and can lay Narrowing down – an easy job down a single swath or – with a second working In this position, the Hibiscus 765 SD Vario can lay pass – a double swath. In the latter case, the total down a single swath in the first working pass with working width of the 765 SD is 15.20 m. an adjustable working width between a minimum of 5 m and a maximum of 7.60 m. This operation can be Hibiscus 765 SD Vario – hydraulically controlled from the tractor cab during unrivalled possibilities raking and it offers the operator a huge variety in The position of the rotors can be changed working width. hydraulically, which makes the 765 SD Vario model the most universal rake of our range. The working width of this machine can be varied between 5 and 7.60 m for single swaths, or between one or two small swaths in case of a single working pass. This is adjusted by the position of the reversible steering plate of the transport wheels. 30
LELY HIBISCUS Technical specifications HIBISCUS 655 SD Classic 765 SD 765 SD Vario Working width 1 swath (m) 5.80 - 6.50 6.70 - 7.60 5.00 - 7.60 Swath width 1 swath* (m) 1.20 - 1.50 1.20 - 1.80 Working width 2 swaths (m) 8.30 Swath width 2 swaths* (m) 1.20 - 1.80 Number of tine arms/rotor 11 / 2 13 / 2 Weight (kg) 2,225 2,900 3,040 Power required (kW/PK) 48 / 65 55 / 75 Transport width (m) 2.60 2.45 Transport length (m) 8.10 9.15 Transport height (m) 3.85 4.00 3.20 - 4.00 Number of rotors 2 Number of tines/tine arm 4 Rotordiameter (m) 3.20 3.65 Cam track fixed adjustable Axle under rotor swivel Working height adjustment swivel axle position Working height adjustment infinite fi by means of spindle Wheels under rotor 2x 4x 16/6.50-8 (6-ply) Transport tyres 2x 10/75-15.30 (8-ply) Linkage (cat.) II Hydraulic connections 1x SA with floating fl position + 1x DA 1x SA with floating fl position + 2x DA + free return PTO speed (tpm) 540 Forward speed (km/h) max. 12.50 Foldable guard + disconnectable arms X X S Hydraulic offset device + 2nd Swath board X O S Overload protection + Lighting S S S Tine retainers O O O Wide tyres 15/55-17 10-ply O O O S = Standard / O = Option / X = Not available on this machine / * Depending on crop conditions Easy manoeuvring in spite of considerable length Hibiscus SD rakes are outstandingly manoeuvrable, because the machine is “true to track” due to linked steering on both wheels. In spite of the machine’s total length of 9 m, it is easy to turn on headlands or steer the machine into a field. fi The rugged construction of the wheel axles and steering rods only goes to show that these rakes are built for true professionals. 31
Lely Hibiscus 1015 CD Profi By introducing the world’s largest twin rotor central delivery rake – Hibiscus 1015 CD Profi – Lely has met the increasing demand for high output. This new rake stands out with its unrivalled output for raking together hay and straw for balers, pick-up loader wagons and forage harvesters. The machine’s working width can be adjusted hydraulically between 9.00 and 10.20 m, while the swath width can be varied between 1.50 and 2.50 m. 32
LELY HIBISCUS A highly cost-effective investment which pays itself back quickly The twin rotor central delivery rake Hibiscus 1015 CD Profi gives some serious competition for the four rotor machines that are already available in today’s market place. In general, rakes with four rotors may have a larger working width, but the Hibiscus 1015 CD Profi rake has already proved to be highly successful due to outstandingly clean raking operations, even at high forward speeds up 20 km/h. This machine achieves an output of 15 hectares/h without any problem. The Hibiscus 1015 CD Profi rake is a surprisingly cost-effective investment, especially when compared to rakes with four rotors. In addition to this, it is correct to assume a high trade-in value. After all, the durability for which all Lely products are renowned was the key in the development and testing stage of the Hibiscus 1015 CD Profi rake. You only have to take a look at the rugged build and special design of the rotors and frame to become aware of a concept of unconditional reliability and functionality. Rotors with three-dimensional movement for optimum raking The central delivery rake Hibiscus 1015 CD is a true Pro, which is also due to the unique 3D suspension. It comprises a pivoting head, which gives the rotor a 360° freedom of movement. Both rotors feature a unique wheel assembly. Lely has managed to develop an unrivalled wheel assembly – Octosense – in combination with a 3D suspension. Special ball joint ensures optimal freedom of movement for the rotor. Octosense – eight tyres guarantee a stable rotor This wheel assembly (with eight wheels) ensures a stable run of the rotors, irrespective of field conditions and also at high forward speeds. The machine negotiates even the worst terrain unevenness with ease and assurance. Due to the combination of the 3D movement of the rotors and the intelligently engineered wheel assembly, the entire crop is moved, even at very high working speeds. Hydraulic-pneumatic ground pressure adjustment of rotors A hydraulic-pneumatic system transfers part of the weight of the rotors onto the frame. This construction reduces the weight on the rotors as well as ensuring improved ground contour following at higher speeds. Pressure in the hydraulic-pneumatic system can be easily adjusted. 33
An extremely durable construction The entire machine stands out from the rest by its remarkably rugged construction. The main frame, made out of one piece, connects the portal headstock with the rugged steering “bridge” for the rear wheels. Two sub frames connect the rotors and the main frame. The A-frame allows the machine to be folded up, while the parallelogram construction gives the adjustable working width as well as very secure locking in the transport position. Forced linked steering and large low-pressure tyres Due to the steered rear wheel assembly this giant allows perfect manoeuvring, even in the smallest of fields. fi The steering system itself stands out by its rugged construction with its large steering rods and king pins. The large low-pressure tyres ensure an ideal distribution of the weight of the machine. Modular, maintenance-free Specially shaped double rotors with 15 tine arms – tines for optimum raking a guarantee for a high output With a view to achieving the highest possible The 15 removable tine arms feature the outstanding output, each tine arm of the rotors of the central anti-breakage protection that has already proved its delivery rake Hibiscus 1015 CD Profi is fitted with performance on other Hibiscus models. In addition, five double tines. These long tines, made of spring the tine arm shafts are made of chromium steel, steel, have a 10 mm diameter and their special shape which is twice as strong as the material that is ensures perfect ground contour following as well normally used for other makes of rakes. The tine as the ideal swath shape. No matter how heavy the arms have a lateral configuration fi and they are crop is, the five double tines on each tine arm ensure supported by ball bearings, spaced out at 320 mm optimum pick-up of the crop. distances. The lateral confi figuration reduces the stresses that are exerted on the cam track. This cam The Profi drive line of track itself has by far the largest diameter (370 mm) the Hibiscus 1015 CD and it is made of high quality cast iron. The easy- The machine features an outstandingly rugged drive. access cam track can be simply adjusted. A closed Due to the double reduction on the rotor, the drive heavy-duty gearbox constitutes the heart of the shafts and gearboxes operate at a relatively high Hibiscus rake. speed, whereas the r.p.m. speed of the rake’s rotor is low. This ideal combination keeps the torque in the drive low. Profi + – additional ease of operation The Profi + model features hydraulic depth adjustment and electric controls in the tractor cab for enhanced ease of control. Two double-acting hydraulic functions are still required. 34
LELY HIBISCUS Technical specifications HIBISCUS 1015 CD Profi Working width (m) 9.20 - 10.20 Number of tine arms/rotor 15 Swath width* (m) 1.50 - 2.50 Weight (kg) 4,620 Power required (kW/PK) 74 / 100 Transport width (m) 3.00 Transport length (m) 6.80 Transport height (m) 3.85 - 4.80 Number of rotors 2 Number of tines/tine arm 5 double tines Rotordiameter (m) 4.50 Cam track adjustable Axle under rotor hinged and tandem axle Working height adjustment wheel position Working height adjustment infinite fi with wind handle Wheels under rotor 4x 16/6.5-8 (6-ply) / 4x 18.5/8.5-8 (6-ply) Transport tyres 2x 15/70-18 (12-ply) Linkage (cat.) II / III Hydraulic connections 1x DA + 2x SA with floating fl position PTO speed (tpm) 540 Forward speed (km/h) max. 17.50 Transport speed (km/h) max. 40 Portal headstock S Wheel steering S Overload protection S Lighting S Tine retainers X Wide tyres 15/55-17 10-ply X Hydraulic breaking device S Pneumatic breaking device O S = Standard / O = Option / X = Not available on this machine / * Depending on crop conditions Quick in the field, quick on the road The central delivery rake Hibiscus 1015 CD Profi is fitted as standard with hydraulic drums brakes and high quality tyres for road transport at speeds of up to 40 km/h. In addition, the excellent brake system ensures perfect protection of the rake during work on undulating fields. fi 35
Live Life Lely Since its establishment, Lely has always been committed to improving the quality of life of agricultural entrepreneurs as well as the future of the sector. In addition, the company is innovative in its products as well as its concepts for marketing and distribution. • Lely is committed to helping farmers ahead of market developments • Lely always supplies the most innovative products to farmers and contractors • Lely provides customers with optimum customer service • Everything Lely invents will always serve to make life easier for the benefit of both man and animal as well as providing joy to all our employees In short: we at Lely do our work in order to serve farmers and to make their lives as enjoyable as possible. From grassland machinery to the automatic milking system, Lely thinks with the farmer and has offered him innovative solutions for the past 60 years. Lelyy reallyy cares for the environment. Lely, Astronaut, Atlantis, Hibiscus, Lotus, Splendimo, Astri, Astrodata, Calm, Commodus, Compedes, Cosmix, Discovery, E-link, Fertiliner, Gravitor, Grazeway, Hubble, Juno, L4C, Lelyy Center, Lelywash, Luna, Nautilus, Orbiter, Shuttle, T4C, Tigo, Viseo and Voyager are registered trademarks of the Lelyy Group. The right of exclusive use belongs to the companies of the Lelyy Group. All rights reserved. The information given in this publication is provided for information purposes only and does not constitute an offer for sale. Certain products mayy not be available in individual countries and products supplied mayy differ from those illustrated. No part of this publication mayy be copied or published byy means of printing, LHQ.B03010.EN.A photocopying, microfilm fi or anyy other process whatsoever without prior permission in writing byy Lelyy Holding S.à r.l. Although the contents of this publication have been compiled with the greatest possible care, Lelyy cannot accept liabilityy for anyy damage that might arise from errors or omissions in this publication. Live Life Lely www.lely.com
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