JUDY, 30, RECON 2018-2021 - SERVICE MANUAL - SRAM Service
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
SRAM LLC WARRANTY EXTENT OF LIMITED WARRANTY Except as otherwise set forth herein, SRAM warrants (i) Zipp MOTO Rims to be free from defects in materials or workmanship for the lifetime of the product, and (ii) its other products to be free from defects in materials or workmanship for a period of two years after original purchase. This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased. Original proof of purchase is required. Except as described herein, SRAM makes no other warranties, guaranties, or representations of any type (express or implied), and all warranties (including any implied warranties of reasonable care, merchantibility, or fitness for a particular purpose) are hereby disclaimed. LOCAL LAW This warranty statement gives the customer specific legal rights. The customer may also have other rights which vary from state to state (USA), from province to province (Canada), and from country to country elsewhere in the world. To the extent that this warranty statement is inconsistent with the local law, this warranty shall be deemed modified to be consistent with such law, under such local law, certain disclaimers and limitations of this warranty statement may apply to the customer. For example, some states in the United States of America, as well as some governments outside of the United States (including provinces in Canada) may: a. Preclude the disclaimers and limitations of this warranty statement from limiting the statutory rights of the consumer (e.g. United Kingdom). b. Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations. FOR AUSTRALIAN CUSTOMERS: This SRAM limited warranty is provided in Australia by SRAM LLC, 1000 W. Fulton Market, 4th Floor, Chicago, IL, 60607, USA. To make a warranty claim please contact the retailer from whom you purchased this SRAM product. Alternatively, you may make a claim by contacting SRAM Australia, 6 Marco Court, Rowville 3178, Australia. For valid claims SRAM will, at its option, either repair or replace your SRAM product. Any expenses incurred in making the warranty claim are your responsibility. The benefits given by this warranty are additional to other rights and remedies that you may have under laws relating to our products. Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. LIMITATIONS OF LIABILITY To the extent allowed by local law, except for the obligations specifically set forth in this warranty statement, in no event shall SRAM or its third party suppliers be liable for direct, indirect, special, incidental, or consequential damages. LIMITATIONS OF WARRANTY This warranty does not apply to products that have been incorrectly installed, adjusted, and/or maintained according to the respective SRAM user manual. The SRAM user manuals can be found online at sram.com, quarq.com, or zipp.com. This warranty does not apply to damage to the product caused by a crash, impact, abuse of the product, non-compliance with manufacturers specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design. This warranty does not apply when the product has been modified, including, but not limited to any attempt to open or repair any electronic and electronic related components, including the motor, controller, battery packs, wiring harnesses, switches, and chargers. This warranty does not apply when the serial number or production code has been deliberately altered, defaced or removed. SRAM components are designed for use only on bicycles that are pedal powered or pedal assisted (e-MTB/Pedelec). To qualify for the warranty, Eagle Chain, Cassette, and Rear Derailleur must be used with a SRAM 1-Click shifter when used on e-MTB/Pedelec style bicycles. Zipp 3ZERO MOTO Rims and wheels comply with ASTM F2043-13 5.1.4, Conditions 1, 2, 3, and 4 for use of bicycle components on paved roads, rough trails, rough unpaved roads, rough terrain and unimproved trails that require technical skills, and downhill grades on rough trails at speeds less than 40 km/h (25 mph). Jumps are intended to be less than 122 cm (48 in.). This warranty does not apply to damage to Zipp MOTO Rims outside of intended use (Trail/Enduro) situations or incurred in connection with Downhill/Dual Crown bicycles. All Zipp MOTO Rim warranty claims will be evaluated by a SRAM/Zipp Authorized Service Location. This warranty does not apply to normal wear and tear. Wear and tear parts are subject to damage as a result of normal use, failure to service according to SRAM recommendations and/or riding or installation in conditions or applications other than recommended. WEAR AND TEAR PARTS ARE IDENTIFIED AS: • Dust seals • Stripped threads/bolts (aluminium, • Handlebar grips • Transmission gears • Bushings titanium, magnesium or steel) • Shifter grips • Spokes • Air sealing o-rings • Brake sleeves • Jockey wheels • Free hubs • Glide rings • Brake pads • Disc brake rotors • Aero bar pads • Rubber moving parts • Chains • Wheel braking surfaces • Corrosion • Foam rings • Sprockets • Bottomout pads • Tools • Rear shock mounting • Cassettes • Bearings • Motors hardware and main seals • Shifter and brake cables • Bearing races • Batteries • Upper tubes (stanchions) (inner and outer) • Pawls • Driver Bodies Notwithstanding anything else set forth herein, the battery pack and charger warranty does not include damage from power surges, use of improper charger, improper maintenance, or such other misuse. This warranty shall not cover damages caused by the use of parts of different manufacturers. This warranty shall not cover damages caused by the use of parts that are not compatible, suitable and/or authorised by SRAM for use with SRAM components. This warranty shall not cover damages resulting from commercial (rental) use.
SAFETY FIRST! We care about YOU. Please, always wear your safety glasses and protective gloves when servicing RockShox products. Protect yourself! Wear your safety gear!
TABLE OF CONTENTS ROCKSHOX SERVICE...........................................................................................................................................................................................6 PART PREPARATION .......................................................................................................................................................................................................................................6 SERVICE PROCEDURES..................................................................................................................................................................................................................................6 PARTS, TOOLS, AND SUPPLIES...................................................................................................................................................................................................................7 RECOMMENDED SERVICE INTERVALS.....................................................................................................................................................................................................8 RECORD YOUR SETTINGS.............................................................................................................................................................................................................................8 TORQUE VALUES..............................................................................................................................................................................................................................................8 OIL VOLUME AND LUBRICANT - 2018.......................................................................................................................................................................................................9 OIL VOLUME AND LUBRICANT - 2019..................................................................................................................................................................................................... 10 OIL VOLUME AND LUBRICANT - 2020..................................................................................................................................................................................................... 11 OIL VOLUME AND LUBRICANT - 2021..................................................................................................................................................................................................... 12 EXPLODED VIEW - 2018-2021 JUDY GOLD RL - SOLO AIR ........................................................................................................................ 13 EXPLODED VIEW - 2018-2021 JUDY SILVER TK - SOLO AIR ......................................................................................................................14 EXPLODED VIEW - 2021 JUDY TK - COIL ......................................................................................................................................................15 EXPLODED VIEW - 2018-2020 30 GOLD RL / 2021 JUDY GOLD RL - SOLO AIR ....................................................................................16 EXPLODED VIEW - 2018-2020 30 SILVER TK / 2021 JUDY SILVER TK - SOLO AIR ............................................................................... 17 EXPLODED VIEW - 2018-2020 30 SILVER TK / 2021 JUDY SILVER TK - COIL.........................................................................................18 EXPLODED VIEW - 2021 RECON GOLD RL - DEBONAIR ............................................................................................................................19 EXPLODED VIEW - 2018-2020 RECON GOLD RL - SOLO AIR ................................................................................................................... 20 EXPLODED VIEW - 2018-2020 RECON RL / 2021 RECON SILVER RL - SOLO AIR .................................................................................21 EXPLODED VIEW - 2020 RECON RL (BOOST) / 2021 RECON SILVER RL (BOOST) - SOLO AIR.......................................................... 22 EXPLODED VIEW - 2018-2020 RECON TK / 2021 RECON SILVER TK - COIL.......................................................................................... 23 EXPLODED VIEW - 2020 RECON TK (BOOST) / 2021 RECON SILVER TK (BOOST) - COIL.................................................................. 24 LOWER LEG REMOVAL AND SERVICE........................................................................................................................................................... 25 50/200 HOUR SERVICE LOWER LEG REMOVAL................................................................................................................................................................................................................................. 25 50 HOUR SERVICE LOWER LEG SERVICE................................................................................................................................................................................................................................... 27 200 HOUR SERVICE LOWER LEG SEAL SERVICE........................................................................................................................................................................................................................ 29 AIR SPRING SERVICE - JUDY GOLD, 30 GOLD, RECON GOLD................................................................................................................. 32 200 HOUR SERVICE AIR SPRING REMOVAL AND SERVICE - GOLD..................................................................................................................................................................................... 32 ALL-TRAVEL SPACER CONFIGURATIONS (OPTIONAL)..................................................................................................................................................................... 38 ALL-TRAVEL SPACERS - JUDY GOLD, 30 GOLD, RECON GOLD - SOLO AIR............................................................................................................................. 38 AIR SPRING AND ALL-TRAVEL SPACER CONFIGURATIONS - JUDY GOLD, 30 GOLD, RECON GOLD - SOLO AIR...................................................... 39 BOTTOMLESS TOKENS (OPTIONAL) - 2021 RECON GOLD............................................................................................................................................................. 40 ALL-TRAVEL SPACERS AND BOTTOMLESS TOKENS - 2021 RECON GOLD - DEBONAIR..................................................................................................... 40 AIR SPRING AND ALL-TRAVEL SPACER CONFIGURATIONS - 2 0 2 1 R E C O N G O L D .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 0 BOTTOMLESS TOKENS INSTALLATION (OPTIONAL) - 2021 RECON GOLD - DEBONAIR...................................................................................................... 41 AIR SPRING INSTALLATION - GOLD........................................................................................................................................................................................................ 42 AIR SPRING SERVICE - JUDY SILVER, 30 SILVER, RECON SILVER RL..................................................................................................... 46 EXPLODED VIEW............................................................................................................................................................................................................................................ 46 200 HOUR SERVICE AIR SPRING REMOVAL AND SERVICE - SILVER....................................................................................................................................................................................47 ALL-TRAVEL SPACER CONFIGURATIONS (OPTIONAL) - SILVER...................................................................................................................................................50 TRAVEL CONFIGURATIONS - JUDY SILVER, 30 SILVER, RECON SILVER RL.............................................................................................................................. 51 AIR SPRING INSTALLATION - SILVER...................................................................................................................................................................................................... 52
COIL SPRING SERVICE - 30 SILVER, JUDY SILVER, RECON SILVER TK................................................................................................. 55 200 HOUR SERVICE COIL SPRING REMOVAL AND SERVICE................................................................................................................................................................................................ 55 COIL SPRING INSTALLATION.................................................................................................................................................................................................................... 57 DAMPER SERVICE - JUDY GOLD, 30 GOLD, RECON GOLD...................................................................................................................... 59 200 HOUR SERVICE DAMPER REMOVAL...................................................................................................................................................................................................................................... 59 DAMPER SERVICE......................................................................................................................................................................................................................................... 64 REBOUND DAMPER INSTALLATION....................................................................................................................................................................................................... 67 COMPRESSION DAMPER INSTALLATION............................................................................................................................................................................................. 68 DAMPER SERVICE - JUDY SILVER, 30 SILVER, RECON SILVER RL, RECON SILVER TK.......................................................................73 200 HOUR SERVICE DAMPER REMOVAL...................................................................................................................................................................................................................................... 73 DAMPER SERVICE......................................................................................................................................................................................................................................... 78 REBOUND DAMPER INSTALLATION....................................................................................................................................................................................................... 79 COMPRESSION DAMPER INSTALLATION.............................................................................................................................................................................................. 81 LOWER LEG ASSEMBLY....................................................................................................................................................................................87 50/200 HOUR SERVICE LOWER LEG INSTALLATION...................................................................................................................................................................................................................... 87
RockShox Service We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires knowledge of suspension components, as well as the use of specialized tools and lubricants/fluids. Failure to follow the procedures outlined in this service manual may cause damage to your component and void the warranty. Visit www.sram.com/service for the latest RockShox Spare Parts catalog and technical information. For order information, please contact your local SRAM distributor or dealer. Information contained in this publication is subject to change at any time without prior notice. Your product's appearance may differ from the pictures contained in this publication. For recycling and environmental compliance information, please visit www.sram.com/company/environment. Part Preparation Remove the component from the bicycle before service. Disconnect and remove the remote cable or hydraulic hose from the fork or rear shock, if applicable. For additional information about RockShox remotes, user manuals are available at www.sram.com/service. Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing part surfaces. Service Procedures The following procedures should be performed throughout service, unless otherwise specified. Clean the part with isopropyl alcohol or RockShox Suspension Cleaner and a clean, lint-free shop towel. For hard to reach places (e.g. upper tube, lower leg), wrap a clean, lint-free shop towel around a non-metallic dowel to clean the inside. Clean the sealing surface on the part and inspect it for scratches. Replace the o-ring or seal with a new one from the service kit. Use your fingers or a pick to pierce and remove the old seal or o-ring. Apply Liquid-O-Ring PM600 or SRAM Butter grease to the new seal or o-ring. NOTICE Do not scratch any sealing surfaces when servicing the product. Scratches can cause leaks. Consult the spare parts catalog to replace the damaged part. Use aluminum soft jaws when placing a part in a bench vise. Specified torque value in N·m (in-lb) Tighten the part with a torque wrench to the torque value listed in the red bar. When using a crowfoot socket and torque wrench, install the crowfoot socket at 90 degrees to the torque wrench. RockShox Service 6
P a r t s , To o l s , a n d S u p p l i e s Parts Bicycle Tools • RockShox Judy, 30, or Recon 200 Hour Service Kit • Bicycle work stand Safety and Protection Supplies • Downhill tire lever • Apron Common Tools • Clean, lint-free shop towels • Dowel - plastic or wood (≤10 mm diameter) • Nitrile gloves • Dowel - plastic or wood (15 mm - 17 mm diameter) • Oil pan • Flat blade screwdriver • Safety glasses • Hex bit sockets: 2, 2.5, 5 mm Lubricants and Fluids • Hex wrenches: 2, 2.5, 5, 8, 10 mm • Isopropyl alcohol or RockShox Suspension Cleaner • Internal retaining ring pliers - large • Liquid-O-Ring PM600 • Pick • RockShox 5wt Suspension Oil • Rubber or plastic mallet • RockShox 15wt Suspension Oil • Socket: 24 mm or RockShox x Abbey Bike Tools 24 mm Top Cap Socket • SRAM Butter grease • Socket wrench RockShox Tools • Torque wrench • RockShox Bleed Syringe • RockShox Dust Seal Installation Tool (28 mm/30 mm): Judy / 30 • RockShox Dust Seal Installation Tool (32 mm): Recon non-Boost • RockShox Dust Seal Installation Tool Flangeless (32 mm) or RockShox x Abbey Bike Tools Flangeless Dust Seal Installation Tool: Recon Boost • RockShox Shock Pump SAFETY INSTRUCTIONS Always wear safety glasses and nitrile gloves when working with suspension oil. Place an oil pan on the floor underneath the area where you will be working on the suspension fork. Parts, Tools, and Supplies 7
Recommended Service Intervals Regular service is required to keep your RockShox product working at peak performance. Follow this maintenance schedule and install the service parts included in each service kit that corresponds with the Service Hours Interval recommendation below. For spare part kit contents and details, refer to the RockShox Spare Parts Catalog at www.sram.com/service. Service Hours Interval Maintenance Benefit Extends wiper seal lifespan Every ride Clean dirt from upper tubes and wiper seals Minimizes damage to upper tubes Minimizes lower leg contamination Restores small bump sensitivity Every 50 Hours Perform lower leg service Reduces friction Extends bushing lifespan Extends suspension lifespan Every 200 Hours Perform damper and spring service Restores small bump sensitivity Restores damping performance R e c o r d Yo u r S e t t i n g s Use the table below to record your suspension settings to return your suspension to its pre-service settings. Record your service dates to track service intervals. Rebound setting - Count the number of clicks while turn- Service Hours Interval Date of Service Air Pressure ing the rebound adjuster fully counter-clockwise. 50 100 150 200 To r q u e Va l u e s Part Tool Torque Bottom bolts 5 mm hex bit socket 6.8 N•m (60 in-lb) Pinch bolt - remote cable stop clamp 2 mm hex bit socket 0.6 - 1.1 N•m (6 - 10 in-lb) (2018 Recon Gold RL R) Retaining screw - coil spring preload adjuster knob, compression knob, 2.5 mm hex bit socket 1.4 N•m (12 in-lb) and remote spool Set screw - remote cable stop collar 2 mm hex bit socket 0.25 - 0.6 N•m (2.2 - 5.3 in-lb) (2018-2019 Judy Gold RL R / 2019 30 Gold RL R / 2019 Recon Gold RL R) Set screw - remote cable stop collar (2020-2021 Judy Gold RL R / 2020-2021 Judy Silver TK R / Finger Tight or 2 mm hex bit socket 2020 30 Gold RL R / 30 Silver TK R / 2020-2021 Recon Gold RL R / 0.1-0.3 N•m (0.8-2.6 in-lb) 2020-2021 Recon RL R / 2020-2021 Recon TK R) Top caps 24 mm socket 12.4 N•m (110 in-lb) Recommended Service Intervals 8
Oil Volume and Lubricant - 2018 Damper Spring Upper Tube Lower Leg Upper Tube Lower Leg Travel Oil Fork Model Damper Spring (mm) Oil Oil Oil Weight‡ Oil Volume Volume Volume Volume Weight Height* Weight (wt) Weight (mL) (mL) (mL) (mL) (wt) (mm) (wt) and/or (wt) Grease RL 27.5" B† Motion Judy Gold 102 RL 29" B† Control 80-120 5 80-85 15 6 Solo Air 5‡ 2 15 6 TK 27.5" B† Judy Silver TurnKey 122 TK 29" B† RL 26" 80-100 85 Motion 30 Gold 5 80-85 15 5 Solo Air 5‡ 2 15 10 RL 27.5" Control 80-120 102 RL 29" TK 26" 100 Solo Air 5‡ 2 PM600 Grease 80-120 Coil or SRAM Coil TK 27.5" Butter Spring 30 Silver TurnKey 5 80-85 15 5 Solo Air 5‡ 2 15 10 122 PM600 Grease Coil or SRAM Coil TK 29" 80-100 Butter Spring Solo Air 5‡ 2 RL 27.5" 80-130 RL 27.5" B† 80-150 Motion Recon Gold 5 80-85 130 15 6 Solo Air 5‡ 2 15 6 Control RL 29" 80-130 RL 29" B† 80-140 80-120 118 RL 27.5" RL 29" 130-140 150 Motion Solo Air 5‡ 2 6 Control RL 27.5" B† 80-150 Recon 5 80-85 15 6 15 140 RL 29" B† 80-140 PM600 Grease TK 27.5" 80-100 TurnKey 118 Coil or SRAM Coil 9 TK 29" Butter Spring *Oil Height - Measure from the top of the crown (above the upper tube) down to the oil. †Boost (15 mm x 110 mm) ‡Apply grease (PM600 or SRAM Butter) to the air piston in addition to suspension oil. Oil Volume and Lubricant - 2018 9
Oil Volume and Lubricant - 2019 Damper Spring Upper Tube Lower Leg Upper Tube Lower Leg Travel Oil Fork Model Damper Spring (mm) Oil Oil Oil Weight‡ Oil Volume Volume Volume Volume Weight Height* Weight (wt) Weight (mL) (mL) (mL) (mL) (wt) (mm) (wt) and/or (wt) Grease RL 27.5" B† Motion Judy Gold 102 RL 29" B† Control 80-120 5 80-85 15 6 Solo Air 5‡ 2 15 6 TK 27.5" B† Judy Silver TurnKey 122 TK 29" B† RL 26" 80-100 85 Motion 30 Gold 5 80-85 15 5 Solo Air 5‡ 2 15 10 RL 27.5" Control 80-120 102 RL 29" TK 26" 100 Solo Air 5‡ 2 PM600 Grease 80-120 Coil or SRAM Coil TK 27.5" Butter Spring 30 Silver TurnKey 5 80-85 15 5 Solo Air 5‡ 2 15 10 122 PM600 Grease Coil or SRAM Coil TK 29" 80-100 Butter Spring Solo Air 5‡ 2 RL 27.5" Motion Recon Gold 80-130 5 80-85 130 15 6 Solo Air 5‡ 2 15 6 RL 29" Control 80-120 118 RL 27.5" RL 29" 130-140 150 Motion Solo Air 5‡ 2 6 Control RL 27.5" B† 80-150 Recon 5 80-85 15 6 15 140 RL 29" B† 80-140 PM600 Grease TK 27.5" 80-100 TurnKey 118 Coil or SRAM Coil 9 TK 29" Butter Spring *Oil Height - Measure from the top of the crown (above the upper tube) down to the oil. †Boost (15 mm x 110 mm) ‡Apply grease (PM600 or SRAM Butter) to the air piston in addition to suspension oil. Oil Volume and Lubricant - 2019 10
Oil Volume and Lubricant - 2020 Damper Spring Upper Tube Lower Leg Upper Tube Lower Leg Travel Oil Fork Model Damper Spring (mm) Oil Oil Oil Weight‡ Oil Volume Volume Volume Volume Weight Height* Weight (wt) Weight (mL) (mL) (mL) (mL) (wt) (mm) (wt) and/or (wt) Grease RL 27.5" B† Motion Judy Gold 102 RL 29" B† Control 80-120 5 80-85 15 6 Solo Air 5‡ 2 15 6 TK 27.5" B† Judy Silver TurnKey 122 TK 29" B† RL 26" 80-100 85 Motion 30 Gold Control 5 80-85 15 5 Solo Air 5‡ 2 15 10 RL 27.5" 80-120 102 RL 29" TK 26" 100 Solo Air 5‡ 2 PM600 Grease 80-120 Coil or SRAM Coil TK 27.5" 122 Butter Spring 30 Silver TurnKey 5 80-85 15 5 Solo Air 5‡ 2 15 10 PM600 Grease Coil or SRAM Coil TK 29" 80-100 123 Butter Spring Solo Air 5‡ 2 RL 27.5" RL 27.5" B† Motion Recon Gold 80-130 5 80-85 130 15 6 Solo Air 5‡ 2 15 6 RL 29" Control RL 29" B† 80-120 118 RL 27.5" 80-85 RL 29" 130-140 Motion 150 Control Solo Air 5‡ 2 6 RL 27.5" B† 80-150 91-96 140 RL 29" B† Recon 5 15 6 15 TK 27.5" 80-100 80-85 118 TK 29" PM600 Grease TurnKey Coil or SRAM Coil 9 TK 27.5" B† Butter Spring 80-150 86-91 140 TK 29" B† *Oil Height - Measure from the top of the crown (above the upper tube) down to the oil. †Boost (15 mm x 110 mm) ‡Apply grease (PM600 or SRAM Butter) to the air piston in addition to suspension oil. Oil Volume and Lubricant - 2020 11
Oil Volume and Lubricant - 2021 Damper Spring Upper Tube Lower Leg Upper Tube Lower Leg Travel Oil Fork Model Damper Spring (mm) Oil Oil Oil Weight‡ Oil Volume Volume Volume Volume Weight Height* Weight (wt) Weight (mL) (mL) (mL) (mL) (wt) (mm) (wt) and/or (wt) Grease RL 26" 80-100 85 10 5 RL 27.5" RL 29" Motion Judy Gold Control 80-120 102 6 RL 27.5" B† 6 RL 29" B† Solo Air 5‡ 2 TK 26" 80-100 100 15 15 TK 27.5" 80-120 123 5 80-85 TK 29" 80-100 122 5 10 Judy Silver TurnKey TK 27.5" 80-120 123 PM600 Grease Coil or SRAM Coil TK 29" 80-100 122 Butter Spring TK 27.5" B† TK 29" B† 80-130 122 6 Solo Air 5‡ 2 6 TK 27.5" 80-120 PM600 Grease Judy TurnKey 143 - - Coil or SRAM Coil - - TK 29" 80-100 Butter Spring RL 27.5" B† Motion Recon Gold 80-150 5 80-85 130 15 6 DebonAir 5‡ 2 15 6 RL 29" B† Control 100-120 118 RL 27.5" 80-85 RL 29" 130-140 Motion 150 Control Solo Air 5‡ 2 6 RL 27.5" B† 80-150 91-96 140 RL 29" B† Recon Silver 5 15 6 15 TK 27.5" 80-100 80-85 118 TK 29" PM600 Grease TurnKey Coil or SRAM Coil 9 TK 27.5" B† Butter Spring TK 29" B† 80-120 86-91 140 *Oil Height - Measure from the top of the crown (above the upper tube) down to the oil. †Boost (15 mm x 110 mm) ‡Apply grease (PM600 or SRAM Butter) to the air piston in addition to suspension oil. Oil Volume and Lubricant - 2021 12
Exploded View - 2018-2021 Judy Gold RL - Solo Air Air Spring Assembly Steerer tube Compression Damper Air cap (2019-2021) Assembly Retaining screw Rebound Damper Air cap (2018) Assembly Compression adjuster knob (2019-2021) Air valve Air spring top cap Compression adjuster knob (2018) Crown Compression damper top cap Upper tube Compression damper Arch Brake hose guide Air spring piston Top out bumper Dust wiper seal Foam ring All-Travel spacer (optional) Negative air seal head Rebound damper piston Retaining washer Wave spring Base plate Rebound damper shaft Retaining ring Rebound damper seal head Air spring shaft Retaining ring 2020-2021 Judy Gold RL R Lower leg Retaining screw Set screw Remote spool Cable stop collar Set screw Maxle Stealth 2018-2019 Judy Gold RL R Crush washer Crush washer retainer Retaining screw Bottom bolt Upper remote spool Lower remote spool Cable stop collar Set screw Rebound adjuster knob Exploded View - 2018-2021 Judy Gold RL - Solo Air 13
Exploded View - 2018-2021 Judy Silver TK - Solo Air Air Spring Assembly Steerer tube Air cap Compression Damper (2019-2021) Assembly Retaining screw Air cap (2018) Rebound Damper Compression adjuster knob Assembly (2019-2021) Air valve Air spring top cap Compression adjuster knob (2018) Crown Compression damper top cap Air tube Compression damper Arch Brake hose guide Upper tube Air spring piston Dust wiper seal Foam ring Top out bumper Negative air seal head 2020-2021 Judy Silver RL R Rebound Retaining screw damper piston Set screw Shaft guide Remote spool Rebound damper shaft Retainer Cable stop collar Rebound damper Air spring shaft seal head Set screw Retainer Lower leg 2019 Judy Silver TK R Retaining screw Upper remote spool Lower remote spool Cable stop collar Set screw Maxle Stealth 2018 Judy Silver TK R Crush washer Crush washer retainer Retaining screw Bottom bolt Set screw Remote spool Cable stop Rebound adjuster knob Exploded View - 2018-2021 Judy Silver TK - Solo Air 14
Exploded View - 2021 Judy TK - Coil Air Spring Assembly Steerer tube Retaining screw Compression Damper Assembly Preload adjuster knob Retaining screw Rebound Damper Spring top cap Assembly Compression adjuster knob Crown Compression damper top cap Upper tube Compression damper Arch Brake hose guide Coil spring Dust wiper seal Foam ring Coil spring isolator Rebound damper piston Negative spring Shaft guide Retainer Rebound damper seal head Retainer Coil spring shaft Rebound damper shaft Lower leg Crush washer Crush washer retainer Bottom bolt Exploded View - 2021 Judy TK - Coil 15
Exploded View - 2018-2020 30 Gold RL / 2021 Judy Gold RL - Solo Air Steerer tube Air Spring Assembly Air cap (2019-2021) Retaining screw Compression Damper Assembly Air cap (2018) Compression adjuster knob (2019-2021) Rebound Damper Air valve Assembly Compression adjuster knob Air spring top cap (2018) Crown Compression damper top cap Compression damper Upper tube Arch Brake hose guide Air spring piston Dust wiper seal Top out bumper Foam ring All-Travel spacer (optional) Negative air seal head Rebound damper 2020-2021 Gold RL R piston Retaining screw Retaining washer Rebound Wave washer Set screw damper shaft Base plate Remote spool Retaining ring Cable stop collar Rebound damper seal head Set screw Retaining ring Air spring shaft 2019 Gold RL R Retaining screw Lower leg Upper remote spool Lower remote spool Cable stop collar Set screw Crush washer Crush washer retainer 2018 Gold RL R Retaining screw Bottom bolt Set screw Remote spool Cable stop Rebound adjuster knob Exploded View - 2018-2020 30 Gold RL / 2021 Judy Gold RL - Solo Air 16
Exploded View - 2018-2020 30 Silver TK / 2021 Judy Silver TK - Solo Air Steerer tube Air Spring Assembly Air cap (2019-2021) Retaining screw Compression Damper Assembly Air cap (2018) Compression adjuster knob Rebound Damper (2019-2021) Assembly Air valve Compression adjuster knob Air spring top cap (2018) Crown Compression damper top cap Air tube Upper tube Compression damper Arch Brake hose guide Dust wiper seal Air spring piston Foam ring Top out bumper Negative air seal head 2020-2021 Silver TK R Retaining screw Rebound damper piston Set screw Rebound damper Remote spool shaft Shaft guide Retainer Cable stop collar Rebound damper Air spring shaft Set screw seal head Retainer Lower leg 2019 Silver TK R Retaining screw Upper remote spool Lower remote spool Cable stop collar Set screw 2018 Silver TK R Crush washer Crush washer retainer Retaining screw Bottom bolt Set screw Remote spool Cable stop Rebound adjuster knob Exploded View - 2018-2020 30 Silver TK / 2021 Judy Silver TK - Solo Air 17
Exploded View - 2018-2020 30 Silver TK / 2021 Judy Silver TK - Coil Retaining screw Retaining screw Coil Spring Assembly Steerer tube Preload adjuster knob Compression Damper Compression adjuster knob (2019-2021) Assembly Spring top cap Rebound Damper Compression adjuster knob (2018) Assembly Crown Compression damper top cap Coil spring Upper tube Compression damper Coil spring isolator Arch Brake hose guide Dust wiper seal Foam ring 2020-2021 Silver TK R Rebound damper piston Negative spring Retaining screw Shaft guide Set screw Retainer Remote spool Rebound damper seal head Cable stop collar Retainer Lower leg Set screw Rebound damper shaft Coil spring shaft 2019 Silver TK R Retaining screw Upper remote spool Lower remote spool Cable stop collar Set screw 2018 Silver TK R Crush washer Crush washer retainer Retaining screw Set screw Bottom bolt Remote spool Cable stop Rebound adjuster knob Exploded View - 2018-2020 30 Silver TK / 2021 Judy Silver TK - Coil 18
Exploded View - 2021 Recon Gold RL - DebonAir Air Spring Assembly Steerer tube Compression Damper Air cap Assembly Air valve Retaining screw Rebound Damper Air spring top cap Compression adjuster knob Assembly Bottomless Token 32 mm black (optional) Detent spring Compression damper top cap Crown Upper tube Compression damper Arch Brake hose guide Air spring piston Dust wiper seal Foam ring Top out bumper All-Travel spacer (optional) Negative air piston Rebound damper piston Retaining washer Wave spring Base plate Retaining ring Rebound damper deal head Retaining ring Lower leg Rebound damper shaft 2 0 2 1 Re c o n G o l d R L R Retaining screw Set screw Remote spool Maxle Stealth Crush washer Crush washer retainer Cable stop collar Bottom bolt Set screw Rebound adjuster knob Exploded View - 2021 Recon Gold RL - DebonAir 19
Exploded View - 2018-2020 Recon Gold RL - Solo Air Air Spring Assembly Air cap (2019-2020) Steerer tube Retaining screw Compression Damper Air cap (2018) Assembly Compression adjuster knob (2019-2020) Air valve Air spring top cap Rebound Damper Compression adjuster knob Assembly (2018) Crown Detent spring Compression damper top cap Compression damper Upper tube Arch Brake hose guide Dust wiper seal Air spring piston Foam ring Top out bumper Negative air piston All-Travel spacer (optional) Rebound damper piston Piston bumper Retaining washer 2 0 2 0 Re c o n G o l d R L R Wave spring Base plate Retaining screw Retaining ring Set screw Rebound damper Remote spool seal head Retaining ring Cable stop collar Set screw Lower leg Rebound damper shaft 2 0 1 9 Re c o n G o l d R L R Retaining screw Upper remote spool Lower remote spool Cable stop collar Set screw Maxle Stealth Crush washer Crush washer retainer 2 0 1 8 Re c o n G o l d R L R Retaining screw Bottom bolt Set screw Remote spool Cable stop clamp Pinch bolt Rebound adjuster knob Exploded View - 2018-2020 Recon Gold RL - Solo Air 20
Exploded View - 2018-2020 Recon RL / 2021 Recon Silver RL - Solo Air Air Spring Assembly Steerer tube Air cap (2019-2021) Compression Damper Retaining screw Assembly Air cap (2018) Compression adjuster knob Rebound Damper (2019-2021) Air valve Assembly Compression adjuster knob Air spring top cap (2018) Detent spring Crown Compression damper top cap Air tube Compression damper Upper tube Arch Brake hose guide Dust wiper seal Air spring piston Foam ring Top out bumper All-Travel spacer (optional) 2 0 2 0 - 2 0 2 1 Re c o n R L R Rebound Negative air seal head damper Retaining screw piston Set screw Rebound damper Remote spool seal head Retainer Air spring shaft Cable stop collar Set screw Lower leg Rebound damper shaft 2019 Recon RL R Retaining screw Upper remote spool Lower remote spool Cable stop collar Set screw Maxle Lite Crush washer Crush washer retainer 2018 Recon RL R Bottom bolt Retaining screw Set screw Remote spool Rebound adjuster knob Cable stop Exploded View - 2018-2020 Recon RL / 2021 Recon Silver RL - Solo Air 21
Exploded View - 2020 Recon RL (Boost) / 2021 Recon Silver RL (Boost) - Solo Air Steerer tube Air cap Air Spring Assembly Retaining screw Air valve Compression Damper Compression adjuster knob Air spring top cap Assembly Rebound Damper Assembly Detent spring Air tube Crown Upper tube Compression damper Arch Brake hose guide Air spring piston Dust wiper seal Foam ring Top out bumper All-Travel spacer (optional) Rebound damper piston Seal head Rebound damper seal head Air spring shaft Retainer Rebound damper shaft Lower leg 2 0 2 0 - 2 0 2 1 Re c o n R L R Retaining screw Set screw Crush washer Remote spool Crush washer retainer Maxle Stealth Bottom bolt Remote cable stop collar Set screw Rebound adjuster knob Exploded View - 2020 Recon RL (Boost) / 2021 Recon Silver RL (Boost) - Solo Air 22
Exploded View - 2018-2020 Recon TK / 2021 Recon Silver TK - Coil Steerer tube Retaining Air Spring Assembly screw Retaining screw Preload Compression Damper adjuster knob Assembly Compression adjuster knob (2019-2021) Rebound Damper Top cap Assembly Compression adjuster knob (2018) Crown Compression damper top cap Coil spring Coil spring isolator Compression damper Arch Upper tube Brake hose guide Dust wiper seal Foam ring Negative spring Shaft guide Rebound damper Retainer piston 2 0 2 0 - 2 0 2 1 Re c o n T K R Rebound damper Retaining screw seal head Lower leg Retainer Set screw Remote spool Spring shaft Cable stop collar Set screw Rebound damper shaft 2019 Recon TK R Retaining screw Upper remote spool Lower remote spool Cable stop collar Set screw Maxle Lite Crush washer Crush washer retainer 2018 Recon TK R Bottom bolt Retaining screw Set screw Remote spool Rebound adjuster knob Cable stop Exploded View - 2018-2020 Recon TK / 2021 Recon Silver TK - Coil 23
Exploded View - 2020 Recon TK (Boost) / 2021 Recon Silver TK (Boost) - Coil Retaining screw Coil Spring Assembly Steerer tube Preload adjuster knob Compression Damper Retaining screw Assembly Rebound Damper Compressionadjuster knob Assembly Compression damper top cap Coil spring assembly Crown Upper tube Compression damper Arch Brake hose guide Dust wiper seal Coil spring isolator Foam ring Rebound damper piston Retainer Rebound damper seal head Coil spring shaft Retainer Rebound damper shaft Lower leg 2 0 2 0 - 2 0 2 1 Re c o n T K R Retaining screw Set screw Remote spool Crush washer Crush washer retainer Maxle Stealth Bottom bolt Remote cable stop collar Set screw Rebound adjuster knob Exploded View - 2020 Recon TK (Boost) / 2021 Recon Silver TK (Boost) - Coil 24
Lower Leg Removal and Service 50/200 Hour Service Lower Leg Removal Solo Air / DebonAir: Remove the air valve cap. 1 Solo Air / DebonAir: Depress the Schrader valve and release all air 2 pressure. ⚠ CAUTION - EYE HAZARD Verify all pressure is removed from the fork before proceeding. Failure to do so can result in injury and/or damage to the fork. Wear safety glasses. Turn the rebound adjuster knob counter-clockwise until it stops. This is 3 the full open/fast rebound setting. Remove the rebound adjuster knob. Lower Leg Removal and Service 25
Place an oil pan beneath the fork to catch the draining oil. 4 5 mm Damper side Loosen both bottom bolts 3 to 4 turns. 5 mm Spring side Insert a 5 mm hex wrench into each bottom bolt head and strike the 5 wrench to dislodge the shafts from the lower leg. The bolt head should Spring side contact the bottom of the lower leg. Remove each bottom bolt. Clean each bolt and set them aside. 5 mm and Mallet Spring side Damper side 5 mm and Mallet Damper side Firmly pull the lower leg downward until oil begins to drain. Continue 6 pulling downward to remove the lower leg. If the lower leg does not slide off of the upper tube or if oil does not drain from either side, the press fit of the shaft(s) into the lower leg may still be engaged. Reinstall the bottom bolts 2 to 3 turns and repeat the previous step. NOTICE Do not strike the fork arch with any tool when removing the lower leg as this could damage the lower leg. 50 Hour Service Continue the 50 Hour Service with Lower Leg Service. 200 Hour Service Continue the 200 Hour Service with Lower Leg Seal Service. Lower Leg Removal 26
50 Hour Service Lower Leg Service Remove the foam rings. 1 Pick Clean the foam rings. 2 Replace the foam rings if worn, damaged, or excessively contaminated. Soak the foam rings in suspension oil. 3 15wt Lower Leg Service 27
Remove the dust wiper outer springs and clean the inside and outside 4 of the lower leg. Clean the wiper seals. Install the foam rings under the wiper seals. 5 Confirm the foam rings are installed evenly in the space under the wiper seals and do not protrude over the bushings. Install the wiper springs. 6 SRAM Butter Grease Apply SRAM Butter grease to the inner surfaces of the wiper seals. 50 Hour Service Continue the 200 Hour Service with Lower Leg Installation. Lower Leg Service 28
200 Hour Service Lower Leg Seal Service Remove and discard the foam rings. 1 Remove the outer wire springs from the dust wiper seals. Pick Stabilize the lower leg on a bench top. Place the tip of a downhill 2 tire lever under the wiper seal. Press down on the downhill tire lever handle to remove the seal. Repeat on the other side. Discard the wiper seals. NOTICE Keep the lower leg stable. Do not allow the lower leg to twist in opposite directions, compress toward each other, or be pulled apart. This will damage the lower leg. Downhill tire lever Clean the inside and outside of the lower leg. 3 Lower Leg Seal Service 29
Soak the new foam rings in suspension oil. Install the new foam rings. 4 15wt Remove the outer wire spring from each new seal and set them aside. 5 Insert the narrow end of a new seal into the recessed end of the 6 RockShox Dust Seal Installation tool. Judy / 30: 28 mm / 30 mm Dust Seal Installation Tool Recon: 32 mm Dust Seal Installation Tool NOTICE Recon: If the RockShox x Abbey Bike Tools installation tool is used, confirm the 32 mm installation puck is tightened hand tight on the installation tool handle to avoid damage to the installation puck during use. Dust Seal Installation Tool Abbey Bike Tools 32 mm Dust Seal Installation Tool Lower Leg Seal Service 30
Stabilize the lower leg on a bench top. Hold the lower leg steady and 7 press the seal into the lower leg until the top of the seal is flush with the top of the lower leg. Repeat on the other side. NOTICE Only press the seal into the lower leg until it is flush with the top surface of the lower leg. Pressing the wiper seal below the top surface of the lower leg will compress the foam rings. Dust Seal Installation Tool Abbey Bike Tools 32 mm Dust Seal Installation Tool Install the outer wire springs. 8 SRAM Butter Grease Apply SRAM Butter grease to the inner surfaces of the wiper seals. Lower Leg Seal Service 31
Air Spring Service - Judy Gold, 30 Gold, Recon Gold 200 Hour Service Air Spring Removal and Service - Gold ⚠ WARNING- EYE HAZARD Verify all pressure is removed from the fork before proceeding. Depress the Schrader valve again to remove any remaining air pressure. Failure to do so can result in injury and/or damage to the fork. NOTICE SRAM Butter Inspect each part for scratches. Do not scratch any sealing surfaces when servicing your suspension. Scratches can cause leaks. When replacing seals and o-rings, use your fingers or a pick to remove the seal or o-ring. Spray isopropyl alcohol on each part and clean with a clean lint-free shop towel. Apply Liquid-O-Ring PM600 or SRAM Butter grease to the new seals and o-rings. If a brush is used to apply grease, confirm there are no loose bristles in the grease or on the part. PM600 Remove the air spring top cap. 1 Clean the upper tube threads. 24 mm Push the air shaft into the upper tube to prevent it from getting 2 scratched while removing the retaining ring. Air Spring Service - Judy Gold, 30 Gold, Recon Gold 32
(A): Place the tips of large retaining ring pliers into the eyelets of the 3 retaining ring. Press firmly on the pliers to push the base plate into Retaining ring pliers the upper tube enough to compress and remove the retaining ring. Remove the retaining ring. Use your finger to guide the retaining ring over the air spring shaft. (B): Push the seal head tab into the upper tube and under the retaining ring. Place the tips of large retaining ring pliers into the eyelets of the retaining ring. Remove the retaining ring. Use your finger to guide the retaining ring over the air spring shaft. NOTICE A Do not scratch the air spring shaft. Scratches on the air shaft will allow air to bypass the seal head into the lower leg, resulting in reduced Retaining ring pliers spring performance. B Flat blade screwdriver Retaining ring pliers Thread the shaft bolt into the end of the air spring shaft and pull the 4 shaft out to full extension. Remove the bolt. Air Spring Removal and Service - Gold 33
Firmly pull on the air shaft to remove the air spring assembly from the 5 upper tube. 80 mm - 120 mm: Remove the seal head base plate assembly, 6 All-Travel spacer if installed (not pictured), and the top out bumper. 80 mm - 120 mm Clean and inspect the shaft for damage. 80 mm - 120 mm 130 mm - 150 mm: Remove the base plate, wave spring, retaining 130 mm - 150 mm washer, seal head bumper, All-Travel spacer if installed (not pictured), floating seal head, and top out bumper. Clean and inspect the shaft for damage. NOTICE Scratches on the air spring shaft can cause air to leak. If a scratch is visible the air spring assembly may need to be replaced. 130 mm - 150 mm 130 mm - 150 mm 130 mm - 150 mm Air Spring Removal and Service - Gold 34
Remove and discard the positive air piston o-ring. 7 Apply grease to a new o-ring and install it. NOTICE Do not scratch the air piston. Scratches will cause air to leak. Remove the inner and outer o-ring seals from the seal head and 8 discard them. 80 mm - 120 mm Clean the seal head. NOTICE Do not scratch the seal head. Scratches will cause air to leak. 80 mm - 120 mm 130 mm - 150 mm 130 mm - 150 mm Air Spring Removal and Service - Gold 35
Apply grease to new inner and outer o-ring seals and install them. 9 10 mm 80 mm - 120 mm 80 mm - 120 mm: Apply grease to the new inner o-ring and insert it into the inner gland. Apply grease to the ball end of a clean 10 mm hex wrench. Insert the ball end of the wrench into the base plate and stop just below the inner o-ring gland of the seal head. Apply grease to the ball end of a clean 8 mm hex wrench and use it to push the inner o-ring into the gland using the 10 mm hex wrench to guide the o-ring into the gland. 80 mm - 120 mm 8 mm 80 mm - 120 mm 80 mm - 120 mm 80 mm - 120 mm 80 mm - 120 mm 130 mm - 150 mm 80 mm - 120 mm Air Spring Removal and Service - Gold 36
Clean the inside and outside of the upper tube. 10 Inspect the inside and outside of the upper tube for damage. NOTICE Scratches on the inside surface of the upper tube can cause air to leak. If an internal scratch is visible, the crown steerer upper tube assembly may need to be replaced. Dowel Dowel Air Spring Removal and Service - Gold 37
A l l - Tr a v e l S p a c e r C o n f i g u r a t i o n s ( o p t i o n a l ) To increase or decrease the travel of your RockShox fork, an All-Travel spacer can be installed or removed. For example, to increase travel from a maximum of 130 mm of travel to a maximum of 150 mm of travel, the 20 mm All-Travel spacer must be removed from the air spring assembly. If travel is changed from 80 mm, 100 mm, or 120mm to 130 mm, 140 mm, or 150 mm, and vice versa, the air spring must be replaced with the appropriate length air spring assembly in addition to the appropriate length All-Travel spacer. Use the table and images below to determine which All-Travel spacer and air spring assembly can be used with each fork travel option. Refer to the RockShox Spare Parts Catalog at www.sram.com/service for available air springs and All-Travel spacer kits. For part ordering information, please contact your local SRAM distributor or dealer. NOTICE Do not install All-Travel spacers larger than the largest specified spacer for your fork. Do not install an air spring assembly that exceeds the maximum travel specified for your fork. A l l - Tr a v e l S p a c e r s - J u d y G o l d , 3 0 G o l d , Re c o n G o l d - S o l o A i r Wheel Size 26" 27.5" 27.5" Boost 29" 29" Boost Fork Model Travel All-Travel Spacer 80 mm 20 mm 40 mm 40 mm 40 mm 40 mm 2018-2021 100 mm No Spacer 20 mm 20 mm 20 mm 20 mm Judy Gold 120 mm - No Spacer No Spacer No Spacer No Spacer 80 mm 20 mm 40 mm - 40 mm - 2018-2020 100 mm No Spacer 20 mm - 20 mm - 30 Gold 120 mm - No Spacer - No Spacer - 80 mm - 40 mm 40 mm 40 mm 40 mm 100 mm - 20 mm 20 mm 20 mm 20 mm 2018-2020 120 mm - No Spacer No Spacer No Spacer No Spacer Recon Gold 130 mm - 20 mm 20 mm 20 mm 20 mm 140 mm - - 10 mm - 10 mm 150 mm - - No Spacer - - All-Travel Spacer Configurations (optional) 38
A i r S p r i n g a n d A l l - Tr a v e l S p a c e r C o n f i g u r a t i o n s - J u d y G o l d , 3 0 G o l d , Re c o n G o l d - S o l o A i r 2018-2020 30 Gold - 26" 2018-2021 Judy Gold - 27.5" Boost, 29" Boost 2021 Judy Gold - 26" 2021 Judy Gold - 27.5", 29" 2018-2020 30 Gold - 27.5", 29" 40 mm 20 mm 20 mm 100mm 80mm 120mm 100mm 80mm 2018-2020 Recon Gold - 27.5", 29" 40 mm 20 mm 20 mm 130mm 120mm 100mm 80mm 2018-2020 Recon Gold - *27.5" Boost, 29" Boost 40 mm 10 mm 20 mm 20 mm *150mm 140mm 130mm 120mm 100mm 80mm Air Spring and All-Travel Spacer Configurations - Judy Gold, 30 Gold, Recon Gold - Solo Air 39
B o t t o m l e s s To k e n s ( o p t i o n a l ) - 2 0 2 1 R e c o n G o l d Bottomless Tokens can be added to, or removed from, the DebonAir top cap to fine-tune the spring curve and bottom out feel. Use the table below to help determine the number of Bottomless Tokens that can be used with each fork travel option. If fork travel is changed from stock, it may be necessary to add or remove Bottomless Tokens. Refer to the RockShox Spare Parts Catalog at www.sram.com/service for available air spring, All-Travel spacer, and Bottomless Token kits. For part ordering information, please contact your local SRAM distributor or dealer. A l l - T r a v e l S p a c e r s a n d B o t t o m l e s s To k e n s - 2 0 2 1 R e c o n G o l d - D e b o n A i r 27.5" Boost & 29" Boost Fork Travel All-Travel Spacer Air Spring Assembly Bottomless Tokens Bottomless Tokens (mm) (mm) (mm) Factory Installed Maximum 80 40 100 20 80 - 120 120 - 0 2 130 20 140 10 130 - 150 150 - A i r S p r i n g a n d A l l - T r a v e l S p a c e r C o n f i g u r a t i o n s - 2021 Recon Gold 2021 Recon Gold - 27.5" Boost, 29" Boost 40 mm 10 mm 20 mm 20 mm 150 mm 140 mm 130 mm 120 mm 100 mm 80 mm Bottomless Tokens (optional) - 2021 Recon Gold 40
B o t t o m l e s s To k e n s I n s t a l l a t i o n ( o p t i o n a l ) - 2 0 2 1 R e c o n G o l d - D e b o n A i r Bottomless Tokens reduce air volume and create greater ramp at the end of the fork's travel. Add or remove Tokens to tune your fork's bottomless feel. See Air Spring Travel Change and Bottomless Tokens for the maximum number of Tokens for your fork. Thread a Bottomless Token into another Bottomless Token, or into the the bottom of the top cap, and tighten. 8 mm 4 N•m (35 in-lb) 24 mm 8 mm 4 N•m (35 in-lb) 24 mm Bottomless Tokens Installation (optional) - 2021 Recon Gold - DebonAir 41
200 Hour Service Air Spring Installation - Gold Apply a liberal amount of grease to the inside of the upper tube, from 1 the end of the tube to approximately 60 mm into the tube. Install the top out bumper onto the shaft. 2 Note: 2021 Recon Gold top out bumper pictured. Apply a liberal amount of grease to the air spring shaft. 3 Air Spring Installation - Gold 42
All-Travel: Refer to Air Spring Travel Change and Bottomless Tokens for 4 spacer configurations. 80 mm - 120 mm 80 mm - 120 mm: Install the All-Travel spacer (optional) and seal head base plate assembly onto the air shaft. 80 mm - 120 mm 130 mm - 150 mm: Install the seal head, All-Travel spacer (optional), 130 mm - 150 mm and the seal head bumper. 130 mm - 150 mm 130 mm - 150 mm: Install the retaining washer, a new wave spring, and 5 the base plate, in that order, onto the air shaft. 130 mm - 150 mm Slide all the parts to the air piston until they stop. 130 mm - 150 mm Insert the air spring assembly into the upper tube. Firmly push the air 6 piston into the upper tube. Position the flat retaining washer (A) into the upper tube, followed by A the wavy washer (B). Use your fingers to firmly press the seal head into the upper tube until it stops. This procedure is the same for all fork travel configurations. B Air Spring Installation - Gold 43
You can also read