Evaluation of existing technologies designed for helicopter against wire-strike
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Iowa State University Capstones, Theses and Graduate Theses and Dissertations Dissertations 2021 Evaluation of existing technologies designed for helicopter against wire-strike Lionel Mizero Iowa State University Follow this and additional works at: https://lib.dr.iastate.edu/etd Recommended Citation Mizero, Lionel, "Evaluation of existing technologies designed for helicopter against wire-strike" (2021). Graduate Theses and Dissertations. 18563. https://lib.dr.iastate.edu/etd/18563 This Thesis is brought to you for free and open access by the Iowa State University Capstones, Theses and Dissertations at Iowa State University Digital Repository. It has been accepted for inclusion in Graduate Theses and Dissertations by an authorized administrator of Iowa State University Digital Repository. For more information, please contact digirep@iastate.edu.
Evaluation of existing technologies designed for helicopter against wire-strike by Lionel Mizero A thesis submitted to the graduate faculty in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE Major: Civil Engineering (Structural Engineering) Program of Study Committee: David J. Eisenmann, Co-major Professor Simon Laflamme, Co-major Professor Jiehua J. Shen The student author, whose presentation of the scholarship herein was approved by the program of study committee, is solely responsible for the content of this thesis. The Graduate College will ensure this thesis is globally accessible and will not permit alterations after a degree is conferred. Iowa State University Ames, Iowa 2021 Copyright © Lionel Mizero, 2021. All rights reserved.
ii TABLE OF CONTENTS Page LIST OF FIGURES ....................................................................................................................... iv LIST OF TABLES ......................................................................................................................... vi NOMENCLATURE ..................................................................................................................... vii ACKNOWLEDGMENTS ........................................................................................................... viii ABSTRACT ................................................................................................................................... ix CHAPTER 1. INTRODUCTION ....................................................................................................1 Problem Statement ..................................................................................................................... 1 Research Objectives .................................................................................................................. 2 Research Significance................................................................................................................ 2 Data Sources and Methodology ................................................................................................. 3 Organization of the Thesis ......................................................................................................... 3 CHAPTER 2. WIRE-STRIKE ACCIDENTS DATA ANALYSIS ................................................4 Overview of Wire-Strike Accident ............................................................................................ 4 Wire-Strike Accidents by Operation Category .................................................................... 6 Helicopter Model Involved in Wire-Strike .......................................................................... 8 Helicopters Equipped with Onboard Devices .................................................................... 11 Number of Pilots Involved in Wire-Strike Accidents between 2005 and 2018 ................. 12 Fatal Accidents Investigation ............................................................................................. 14 Profile of Pilots Engaged in Fatal Wire-Strike................................................................... 17 Probable Causes of Wire-Strike Accidents ........................................................................ 19 Types of Wires of Concern ...................................................................................................... 19 Summary of Wire-Strike Accidents ........................................................................................ 21 Nature of Helicopter Flights .................................................................................................... 22 Rotorcraft Pilots Need to Fly Safely........................................................................................ 23 CHAPTER 3. WIRE-STRIKE EXISTING TECHNOLOGIES ....................................................24 Powerline Detection System (PDS) ......................................................................................... 24 Obstacle Warning System (OWS) ........................................................................................... 28 Helicopter Laser Radar (HELLAS) .................................................................................... 28 Laser Obstacle Avoidance Marconi (LOAM) .................................................................... 31 Helicopter Terrain Awareness and Warning System (HTAWS) ............................................. 33 Sandel's ST3400H HeliTAWS ........................................................................................... 34 Obstruction Collision Avoidance System (OCAS) ................................................................. 36 Obstacle Collisions Avoidance System AS........................................................................ 36 Terma Obstruction Light Control (OLC) ........................................................................... 39 Aerial Wire Markers ................................................................................................................ 41 Wire Strike Protection System (WSPS) .................................................................................. 43
iii Electronic Flight Bag (EFB) .................................................................................................... 45 Foreflight Mobile Application............................................................................................ 45 Summary of Technologies ....................................................................................................... 47 CHAPTER 4. SUMMARY OF FINDINGS AND RECOMMENDATIONS .............................51 Summary of Findings .............................................................................................................. 51 Recommendation ..................................................................................................................... 52 Future Work for Phase II: Sensor Package Design ............................................................ 53 CHAPTER 5. CONCLUSION.......................................................................................................55 REFERENCES ..............................................................................................................................57
iv LIST OF FIGURES Page Figure 1. Number of wire-strike accidents per year from 2005 to 2018......................................... 4 Figure 2. Comparison of wire-strike accidents between two decades ............................................ 6 Figure 3. Number of accidents by operation type ........................................................................... 7 Figure 4. Accidents occurred in general aviation and agricultural operations ............................... 8 Figure 5. Accident distribution per operation category .................................................................. 8 Figure 6. Distribution of wire-strike by aircraft type ................................................................... 11 Figure 7. The age ranges for pilots involved in all strike cases .................................................... 13 Figure 8. Flying experience of pilot involved in all strike events ................................................ 13 Figure 9. Fatal accident by operation type .................................................................................... 14 Figure 10. Distribution of fatal accident by operation type .......................................................... 15 Figure 11. Distribution of wire-strike by aircraft type involved in fatal accidents....................... 16 Figure 12. Ages ranges of pilots engaged in fatal accidents ......................................................... 18 Figure 13. Flight experience of pilots involved in fatal accidents ................................................ 18 Figure 14. Phases of flight by strike category............................................................................... 19 Figure 15. Powerline, Highway 35, and Cambridge ..................................................................... 20 Figure 16. Communication tower guy-wires, I-35 West .............................................................. 20 Figure 17. Distribution of strike by wire type............................................................................... 21 Figure 18. Powerline Detection System main unit (Craig, 2016a) ............................................... 25 Figure 19. The HELLAS SHU (Münsterer et al., 2014) ............................................................... 29 Figure 20. LOAM Sensor Head Unit (Sabatini et al., 2014) ........................................................ 31 Figure 21. ST34000H HeliTAWS® (Avionics, S., 2016). ........................................................... 34 Figure 22. OCAS AS (Vangen, 2011) .......................................................................................... 37
v Figure 23. Terma OLC radar SCANTER 5202 (Patterson Jr & Canter, 2018) ............................ 39 Figure 24. Ball marker (FAA Wag Aero, 2020) ........................................................................... 41 Figure 25. ForeFlight EFB (Liya, 2017) ....................................................................................... 46
vi LIST OF TABLES Page Table 1. Number of wire-strike accidents that occurred between 2005 and 2018 .......................... 5 Table 2. Rotorcraft type involving in wire-strike accidents ........................................................... 9 Table 3. Aircraft type involved in wire-strike equipped with safety devices aboard ................... 12 Table 4: Helicopter model resulted in fatal accident .................................................................... 15 Table 5. Aircraft type with onboard devices that resulted in fatal accidents ................................ 17 Table 6. Comparison of current technologies ............................................................................... 48 Table 7. Basic specifications of the systems ................................................................................. 49
vii NOMENCLATURE FAA Federal Aviation Administration NTSB National Transportation Safety Board ATSB Australian Transport Safety Bureau TSB of Canada Transportation Safety Board of Canada VFR Visual Flight Rules GPS Global Positioning System HTAWS Helicopter Terrain Awareness & Warning System LOAM Laser Obstacle Awareness Monitoring HELLAS Helicopter Laser Radar PDS Powerline Detection System Terma OLC Terma Obstruction Light Control EFB Electronic Flight Bags OCAS Obstacle Collision Avoidance System
viii ACKNOWLEDGMENTS I would like to express my gratitude for the opportunity given to me by Dr. David Eisenmann, and Dr. Simon Laflamme, and also for their support, encouragement, and direction throughout the research. I also want to thank Dr. Jay Shen for being part of my committee members, especially for his efforts and contributions to this work. It is appreciated. I would also like to thank my family, my parents, Vincent Twizeyimana and Jeanne D’Arc Musabyimana, my brothers, Lambert Ngenzi, Boris Bugingo and Ghislain Bugingo, and my sister Aimee Ingabire for always being there when I needed them, and also providing me with their moral and financial support. And lastly, my thanks go to my colleagues and also the wonderful department faculty and staff for making my time at Iowa State University a great experience.
ix ABSTRACT The typical missions of rotorcraft involve flight paths at low altitudes. During low- altitude flights, helicopter pilots are at risk of colliding with objects located close to the ground. One of the highest contributing factors in helicopter accidents is a wire-strike. A study from FAA showed that wire-strike accidents accounted for 5% of all aviation accidents. Wire-strikes occur when a helicopter pilot hits wires, e.g., powerlines, cables, etc. Data from the National Transportation Safety Board indicated that wire-strike was responsible for 95 helicopter accidents, in which 100+ lives lost from 2005 to 2018. Many of these events occurred during daylight, with good weather conditions. Due to the frequency of these events, several warning devices, such as laser, radar, and database dependent systems, wire markers, etc., were developed to aid the pilot to the proximity of wires. Despite such developments, wire-strike remains a serious threat to rotorcraft aviation. In this study, commercially available wire detection systems designed to increase rotorcraft safety were reviewed. Their potential for detecting all wires and protecting aircraft in the events of wire contact was evaluated. Based on these assessments, existing technologies were found to be inadequate for preventing wire-strike events. Recommendations were provided on improving current devices and developing a new sensor that meets the needs of rotorcraft flight in an environment of wires. With the implementation of a wire strike protection and prevention system in all rotorcrafts, wire-strike events will be significantly reduced by providing safer flight missions and minimizing hazards in the flight path.
1 CHAPTER 1. INTRODUCTION Problem Statement Most of the helicopter (i.e., rotorcraft type) operations, such as agriculture spraying, law enforcement, or search & rescue, inherently involve low level-flights. Missions such as these put pilots at risk of striking objects, e.g., wires or other manmade structures, in their flight path. As the use of rotorcraft is increasing in many applications, the number of rotorcraft events continues to grow. One of the contributing factors to rotorcraft accidents is the wire-strike. According to the FAA study, wire-strike events account for 5% of all aviation accidents from 1963 to present. Wire-strike is a serious threat to rotorcrafts (ATSB, 2006; Nagaraj & Chopra, 2008; TSB of Canada, 2013; Tuomela & Brennan, 1980). Database from the TSB of Canada indicated that wire-strikes events represented 70% of all accidents from 2005 to 2013. In that same time frame, the NTSB file showed 67 cases in the U.S. involving helicopters colliding with wires. A study done by the ATSB from 2001 to 2010 ranked wire-strike as the primary cause of accidents in agricultural activity, which accounted for 100 of 180 events reported (ATSB, 2013). Studies also indicated that most wire strike accidents occurred during daylight in clear weather conditions (ATSB, 2006; Barbara S. Reynolds, Rebecca H. Ivey, Parley P. Johnson, 1997; Nagaraj & Chopra, 2008). The average flying experience of pilots involved in those events was over 2,000 hours, with an average age of 47.3-years (Nagaraj & Chopra, 2008). In general, wires can be hard to see during daylight and tend to blend into the background. Studies showed that pilots are aware of wire location before a strike. The ATSB study showed that 63% of pilots striking wires were aware of their positions before collision (ATSB, 2006). Because of the urgency of their missions, pilots tend to forget about them.
2 Due to the frequency of these events, several technologies using laser, radar, and database-dependent systems were developed to aid the pilot in the proximity of wires. Despite such developments, wire-strike remains a serious threat to rotorcrafts. In this paper, existing wire detection systems designed for rotorcrafts were investigated. With a good implementation of wire-strike prevention systems in all rotorcrafts, wire-strike events can be significantly avoided by providing safer flight missions to pilots and minimizing hazards in the flight path. Research Objectives The objective of this research was to study available technologies that were best fit for reducing rotorcraft incidents. To accomplish the task, the team established the following tasks: • Review existing sensors and detection systems (i.e., commercially available technologies used to detect guy wires and other types of wires). • Evaluate the potential of these devices and their applicability to various types of wires. • Provide recommendations on how to improve the existing technologies and to develop a new sensor system that meets the needs of pilots flying in an environment containing wires Research Significance The significance of this research is to increase rotorcraft safety during missions of pilots involving low altitude flight. This research will illustrate the lack of or shortcomings of existing sensors and detection systems designed for wire strike prevention in rotorcrafts. The thesis will: • Provide the FAA with a better understanding of the needs of rotorcraft for safer flights. • Show areas of currently available technologies that are lacking. • Illustrate the criteria of a new sensor system design should include providing safer flights for pilots and passengers.
3 • Outline what is needed to meet the goal of the FAA to reduce significantly the number of rotorcraft accidents involving wire-strike. Data Sources and Methodology To illustrate the needs for the research, the team compiled data on wire-strike events from 2005 to 2018 through the NTSB website. Information on each case was reviewed and then summarized. The data includes the number of injuries, aircraft involved, etc. In addition, if an aircraft was equipped with a device aboard, the type of device was recorded. Once data on wire strike events was complete, available technologies used for wire detection were investigated. The team contacted each manufacturer to obtain information about their products. Most manufacturers shared their product brochure that contains information, i.e., system technical specifications and installation procedures. Other product information was collected online. Next, the team reviewed the system's capabilities of detecting all wires, studied how these devices worked (i.e., understand their sensing mechanism and how they interact with the aircraft and pilot), and identified their shortcomings. The systems studied include laser and radar, database-dependent systems, etc. With this information gathered about the devices, the systems were evaluated against each other using a table that showed their abilities. Color-coded in the table was used to contrast the technologies: Green=Good, Yellow=Fair & Red=Poor. Organization of the Thesis The thesis paper is organized as follows. Chapter 1 describes the problem statement, objectives, and methods used to conduct the study. Chapter 2 presents wire strike accidents involving helicopters, pilot's flying experience, and pilot needs. In Chapter 3, current wire detection systems with their limitations are discussed. Chapter 4 provides a summary of findings and recommendations and proposes future work for the design of a new sensor. Lastly, Chapter 5 concludes the study and provides guidance for future work to meet the FAA goal.
4 CHAPTER 2. WIRE-STRIKE ACCIDENTS DATA ANALYSIS The following section describes the analysis of data on helicopter wire-strike accidents from 2005 through 2018. This includes but is not limited to the number of helicopters involved in wire-strike accidents, the model/type aircraft involved, causes of accidents, and the age of pilots and their flight experience. Overview of Wire-Strike Accident From 2005 to 2018, a total number of 95 accidents involved helicopters colliding with wires, such as cable wire, guy wire, electrical transmission line, and other wires types. Of the 95 reported accidents, 28 of which were fatal accidents. Figure 1 shows the number of helicopters involved in wire strike accidents per year. The number of accidents per year varies between 2 and 11, with an average of 6.8. Figure 1 also indicates that the number of helicopters engaged in Total accidents Fatal accident 12 10 Number of helicopters 8 6 4 2 0 2005 2007 2009 2011 2013 2015 2017 year Figure 1. Number of wire-strike accidents per year from 2005 to 2018 fatal events fluctuated from 0 to 4 and corresponds to a mean of 1.1.
5 Table 1 presents the captured data due to wire-strike accidents. Between 2005 and 2018, 28 of fatal accidents resulted in 54 people losing their lives. In all 95 helicopter accidents, 68 people had fatal injuries, 37 received serious injuries, and 81 escaped with either minor or no injuries. Table 1. Number of wire-strike accidents that occurred between 2005 and 2018 Event Total Fatal Fatal Serious Minor No date accidents accident injury Injury injury injury 2005 10 1 4 9 5 2 2006 8 2 8 8 0 0 2007 2 1 3 1 0 0 2008 6 4 9 0 0 2 2009 11 3 9 3 0 10 2010 8 2 7 3 6 5 2011 6 1 1 0 4 10 2012 8 3 10 3 3 0 2013 8 4 7 4 1 2 2014 8 5 6 1 4 2 2015 6 0 0 2 4 7 2016 3 0 0 1 1 1 2017 5 1 1 0 3 1 2018 6 1 3 2 6 2 Total 95 28 68 37 37 44 The major causes for these accidents were helicopters striking power lines (70), of which 18 were fatal events. Guy wires accounted for 8, in which four led to fatal accidents, and 20 involved static wire (including unmarked cables) in which six passengers aboard aircraft died. Figure 2 shows a comparison between the numbers of accidents for two decades. From 1994 to 2004 (Nagaraj & Chopra, 2008) and from 2005 to 2015, the number of accidents because of wire strike decreased by 34.68%. Minor injuries between both periods of years were down by 35.71%. Although the number of serious injuries decreased by 24.4%, the rate of fatalities per wire-strike between these two periods increased by a difference of about 0.266. This indicates
6 that for every helicopter involving collision with a wire, there is a high chance for the event to result in fatalities. 2005-2015 1994-2004 Fatal injuries Serious injuries Minor injuries Total accidents 0 20 40 60 80 100 120 140 Accidents Figure 2. Comparison of wire-strike accidents between two decades Wire-Strike Accidents by Operation Category Wires are the most dangerous things in pilots’ eyes because they are extremely difficult to identify from a distance. Moreover, the color of the wires tends to hide in the sun’s glare (see Figures 15 and 16), making it difficult for pilots inside the cockpit to spot. Figure 3 shows the number of accidents per operation type from 2005 to 2018. Of the 95 accidents analyzed, General Aviation (GA) accounted for 50, agricultural operations involved in nearly 32 of all accidents, and Air Taxi& Commuter, Public Aircraft, and Rotorcraft Eternal load accounted for 7, 4, and 2 accidents, respectively.
7 General Aviation Agricultural Air Taxi & Commuter Rotorcraft External Load Public Aircraft 9 8 Number of helicopter accidents 7 6 5 4 3 2 1 0 05 06 07 08 09 10 11 12 13 14 15 16 17 18 Year Figure 3. Number of accidents by operation type Figure 4 illustrates the number of wire accidents involving helicopter wire-strikes in both agricultural activities and general aviation. Helicopters engaged in agriculture occupy second place in the number of wire strike accidents. From 2005 through 2018, agriculture activities were responsible for 32 (34%) of 95 accidents while general aviation was nearly 53 percent of all accidents, with the other 13% caused by other types of accidents and as illustrated in Figure 5.
8 General Aviation Agricultural 9 8 7 Number of accidents 6 5 4 3 2 1 0 2005 2007 2009 2011 2013 2015 2017 Year Figure 4. Accidents occurred in general aviation and agricultural operations Rotorcraft External Load Public 2% Aircraft 4% Air Taxi & Commuter 7% Agricultural 34% General Aviation 53% Figure 5. Accident distribution per operation category Helicopter Model Involved in Wire-Strike Table 2 presents the number of aircraft types engaged in wire-strike from 2005 and 2018. Robinson R44 and its variant R22 accounted for 30 of all accidents, Bell 206B and its variants were involved in 19 accidents, Bell 47G and its variants accounted for ten accidents, with other models accounting for 36 of the 95 rotorcraft accidents
Table 2. Rotorcraft type involving in wire-strike accidents Type Aircraft 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 Total Robinson R22 Beta 1 1 2 1 2 1 8 Aerospatiale AS 355F2 1 1 Aerospatiale AS350-B2 1 1 Aerospatiale AS350B 1 1 Bell 206 2 1 1 1 5 Bell 206B 1 1 3 1 2 4 12 Bell 206L-3 1 1 2 Bell 47G 2 1 3 Bell 47G-2A 1 1 1 3 Bell 47G-4A 1 1 2 Bell Oh 58A 1 1 Bell 222 1 1 9 Bell 47G 5 1 1 2 Bell Oh 58 1 1 2 Bertram William J 1 1 Bertram 2000 Brantly Helicopter B2B 1 1 Eurocopter Ec 130 B4 1 1 Eurocopter France 1 1 AS-350-B2 Garlick Helicopters 1 1 Inc OH-58C Hiller UH-12E 1 1 2 Hughes 269A 1 1 2 Hughes 369D 1 1 1 1 4 Hughes 369E 1 1
Table 2. Continued Type Aircraft 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 Total Hughes OH-6A 1 1 Hughes 269B 1 1 2 Hughes 369 1 1 1 3 Hughes OH-6A 1 1 MD Helicopter 1 1 Inc MD 900 MD Helicopters 1 1 Inc 369E Robinson R44 1 1 1 3 1 1 3 3 3 3 2 22 Schweizer 269 C-1 1 1 2 Sikorsky S-55B 1 1 Texas Helicopter 1 1 10 Corp Oh-13E/M74 Texas Helicopter 1 1 Corp Oh-13H/M74A PIASECKI/PIKE PV-18 1 1
11 Figure 6 shows the distribution of the total accident. 31.58 percent of the cases involved Robinson models, Bell 206 accounted for 20.00% of the accidents, and Bell 47G and other models accounted for 10.5% and 37.89%, respectively. Bell 47G, 47G-2A, Others, 47G-4A, 47G-5, 37.89% 10.5% Bell 206, 206L- 3, 206B, 20.00% R22 & R44, 31.58% Figure 6. Distribution of wire-strike by aircraft type Helicopters Equipped with Onboard Devices Of the 95 helicopter accidents filed in the NTSB dataset, 18 (18.9%) were equipped with some form of protection and onboard warning systems. Ten out of the 18 helicopters were equipped with onboard devices, but this resulted in fatal accidents. The other 77 accidents reported no indication of devices aboard aircraft (National Transportation Safety Board, n.d.). Table 3 depicts all the helicopters that were equipped with some sort of device aboard the aircraft.
12 Table 3. Aircraft type involved in wire-strike equipped with safety devices aboard Registration # Aircraft Type Devices N16673 BELL 206B maps & marker balls N2011A SCHWEIZER 269 C-1 Garmin GPSMAP 496 N207DS BELL 206L 3 Infrared camera (IR), GeoStamp+ N263CH BELL 206B Wire cutters N2877F Bell 206B Wire cutters N368PD HUGHES OH-6A Spectrolab Nightsun SX-5 searchlight N369AW HUGHES 369D WSPS, Garmin GPSMAP 496 N4191A HUGHES OH-6A GPS unit ROBINSON HELICOPTER N428JG R44 Digital map N469E HUGHES 269B Garmin GPSMap 296 N484AE BELL 206 Wire cutters Garmin III GPS, WSPS, Trimble TNL 1000 N5016U BELL 206B GPS N7089J BELL 47G 5 AgNav Guia P152 GPS ROBINSON HELICOPTER N7189W R44 Radar Altimeter N729DP AEROSPATIALE AS350B DataToys (Flight Recorders) MD HELICOPTERS INC N765WH 369E A hand-held GPS receiver N8533F BELL 206 WSPS, Garmin GPSMap 496 handheld GPS N992AA BELL 222 Garmin GNS 430, radar altimeter As shown in Table 3, six models involved in wire-strike accidents were equipped with a wire strike protection system, 4 of which resulted in 8 fatal injuries while four people received either serious or minor injuries. 6 other helicopters involved in these events had installed onboard Garmin warning devices. Other devices are provided in Table 3 above. Number of Pilots Involved in Wire-Strike Accidents between 2005 and 2018 Figure 7 shows the age ranges of pilots who engaged in all wire-strike events, while Figure 8 shows their flight time experience. Many pilots involved in wire-strike accidents were
13 over 50 years of age, with a flying experience of over 2,000 hours. The average age of pilots was about 46.5 years, along with a flying experience of approximately 5,046.9 hours. 30 25 20 Frequency 15 10 5 0 60 Ages Figure 7. The age ranges for pilots involved in all strike cases 60 50 40 Frequency 30 20 10 0 2000 Flight ime (hrs) Figure 8. Flying experience of pilot involved in all strike events
14 Fatal Accidents Investigation In the year between 2005 and 2018, the number of fatal helicopter accidents was 28, of which 54 people lost their lives. Figure 9 shows the number of fatal accidents due to wire-strike from 2005 to 2018. For the this13-year period, the highest number of toll deaths was three for 2008, 2009, 2012, 2013, and 2014. A high number of deaths was found to be in flights conducted under general aviation. In the years 2015, 2016, and 2018, no fatal accidents were reported. General Aviation Agricultural Air Taxi & Commuter Rotorcraft External Load Public Aircraft 4.5 4 3.5 Number of accident 3 2.5 2 1.5 1 0.5 0 05 06 07 08 09 10 11 12 13 14 15 16 17 18 Year Figure 9. Fatal accident by operation type The pie chart illustrates the distribution of fatal accidents by operation type in Figure 10. The general aviation operations accounted for 68% of fatal accidents, while agricultural activities accounted for 10%. Public aircraft and Air Taxi & commuter were responsible for 11% of all lethal events.
15 Rotorcraft Public Aircraft External Load 11% 0% Air Taxi & Commuter 11% Agricultural 10% General Aviation 68% Figure 10. Distribution of fatal accident by operation type Table 4 shows the number and types of helicopters that engaged in fatal accidents from 2005 to 2018. Robinson R22 and R44 were responsible for 4 and 7, respectively. Three fatal accidents involved Bell 206B model. Table 5 showed all aircrafts types which resulted in fatalities. Table 4: Helicopter model resulted in fatal accident Aircraft 200 200 200 200 201 201 201 201 201 201 201 201 201 2007 type 5 6 8 9 0 1 2 3 4 5 6 7 8 Robinson 1 1 1 1 R22 Beta Aerospatial 1 e AS350B Bell 206B 1 2 Bell 206L- 1 3 Bell 47G 5 1 Hughes 1 1 269A Hughes 1 1 369D
16 Table 4. Continued Aircraft 200 200 200 200 200 201 201 201 201 201 201 201 201 201 type 5 6 7 8 9 0 1 2 3 4 5 6 7 8 Hughes 1 OH-6A Hughes 26 1 9B Robinson 1 1 1 2 1 1 R44 Schweizer 1 269 C-1 BELL 47 1 G5 Sikorsky 1 S-55B Bell 222 1 PIASECK I/PIKE 1 PV-18 As depicted in Figure 11, Robinson R22 and R44 models were responsible for about 39.29% of fatal cases, while Bell 206 and its variants involved 14.29%. Hughes 369D and Hughes 268A and its variants accounted for 7.14% and 10.7%, respectively. Others, 28.57% Hughes 369D, 7.14% Hughes 269A, 269B, 10.7% Bell 206L-3, R22 & R44, 206B, 39.29% 14.29% Figure 11. Distribution of wire-strike by aircraft type involved in fatal accidents
17 Table 5 presents the number of helicopters that were equipped with onboard devices but resulted in fatal accidents. Five helicopters involved in wire-strike used Garmin systems. Table 5. Aircraft type with onboard devices that resulted in fatal accidents Registration Aircraft type Devices onboard N992AA BELL 222 Garmin GNS 430, radar altimeter N2011A SCHWEIZER 269 C-1 Garmin GPSMAP 496 N207DS BELL 206L 3 Infrared camera (IR), GeoStamp+ N368PD HUGHES OH-6A Spectrolab Nightsun SX-5 searchlight N369AW HUGHES 369D WSPS, Garmin GPSMAP 496 N469E HUGHES 269B Garmin GPSMap 296 N5016U BELL 206B Garmin III GPS, WSPS, Trimble TNL 1000 GPS N7089J BELL 47G 5 AgNav Guia P152 GPS N7189W ROBINSON HELICOPTER R44 Radar Altimeter With the altitude of accidents reported in the NTSB dataset, 25.0% of all accidents occurred at a flight altitude of fewer than 50 feet, flight heights between 50 feet and 150 feet accounted for 66.6% of all accidents, 8.33% of accidents occurred at flight altitude above 150 feet. Profile of Pilots Engaged in Fatal Wire-Strike Of the 95 helicopter accidents investigated, twenty-eight were fatal events. Sixty-four percent of accidents occurred in clear weather conditions with good visibility. Figures 12 through 13 show the age ranges along with flight history times of pilots. The average age of pilots involved in those events was about 46.8 years, with a flying experience of about 4835.9 hours.
18 12 10 Frequency 8 6 4 2 0 60 Age ranges Figure 12. Ages ranges of pilots engaged in fatal accidents 16 14 12 10 Frequency 8 6 4 2 0 2000 Figure 13. Flight experience of pilots involved in fatal accidents Flight time (hrs.) With the known data reported on phases of flight history, 63% of all accidents occurred while pilots were in the maneuvering phase, 18 percent of the cases were caused by pilots cruising in low altitude, and take-off combined with climb constituted 13% of all cases. At the same time, the approach phase was approximately 6% of all accidents (see Figure 15).
19 Approach Cruise Take-off 6% 18% 8% Climb 5% Maneuvering 63% Figure 14. Phases of flight by strike category Probable Causes of Wire-Strike Accidents Common issues identified in wire-strike accidents that occurred between 2005 and 2018 were associated with the following reasons: • Failure to maintain clearance with wires (48) • Failure to maintain adequate visual lookout (17) • Failure to see and avoid a wire (12) • Failure to maintain proper altitude (5) • Other reasons include improper pilot decision to fly at low altitude, depart under VFR, (13) Types of Wires of Concern More than five million miles of wires are spread throughout the United States of America territories. As depicted in Figure 15, transmission wires such as electrical power lines are commonly abundant in the airspace. They can be carried out up to a mile between supports, e.g., pylon, which vary in heights from 15 feet up to 1000 feet above the ground (McPartland & F, 1987). Telephone or fiber optics lines are other transmission lines that pilots need to watch for during flights. Like power lines, they span between support, e.g., towers, post lines, with varying heights. Such means of distribution can pose a serious threat to helicopters operating in altitudes
20 close to the ground. Because the nature of helicopter missions requires low-level flying, pilots are at risk of hitting these objects, e.g., transmission wires, guyed lines, and towers present in their flight trajectory. Figure 15. Powerline, Highway 35, and Cambridge Other wire types of interest are guy-lines, as illustrated in Figure 16. Guy wires are attached to a structure for stability. Guy lines are tension cables that are anchored to towers or pylon and into the ground. The length of a guy wire can extend outward up to a half-mile, depending on the structure's height. Figure 16. Communication tower guy-wires, I-35 West
21 Data obtained from the NSTB revealed that ninety-five of wire-strikes took place between 2005 and 2018, power transmissions line accounted for 74% of all cases, cables constituted about 5% of all accidents, and nearly 8% involved guy wires. Static and fiber optics represented 13% of all events, as shown in Figure 17. Guy wire 8% Cable 5% Static or fiber optic line 13% Power lines 74% Figure 17. Distribution of strike by wire type Summary of Wire-Strike Accidents • From 2005 to 2018 there was a total number of 95 helicopters reported due to wire-strike events, 28 of which were fatal accidents • Of the 95 accidents recounted, 68 people were fatally injured, 37 received serious injuries, and 81 others escaped with either minor or no injuries • Agricultural operations were responsible for 34% of all wire strike accidents, 3 (10%) of which were fatal accidents • Eighteen out of 95 helicopters involved in wire-strike accidents were equipped with some form of safety devices on board. Despite these devices installed aboard the aircraft, 10 out of 18 resulted in fatal accidents.
22 • Out of 95 incidents reported, 9.47% of rotorcrafts operating under General Aviation were equipped with some form of safety systems to aid pilot of the hazard, while in agricultural activities, only 2.11% of the aircraft was equipped with some sort of detection systems • With the known altitude of the accident reported in the NTSB dataset, it was found that: o 25% of fatal accidents occurred at flight level below 50 feet o 66.6% took place at flight altitudes between 50 feet and 150 feet • Also, with the reported phase of flight history, 63% of accidents occurred in the maneuver phase • Powerlines were the major causes of accidents and accounted for 74% of all wire-strike accidents between 2005 and 2018. • The data file from NTSB also revealed that the average age of pilots engaged in fatal accidents was 46.8 years with an average flying experience of about 4835.9 hours. • 64.28% of fatal accidents occurred during daylight, clear weather with visibility greater than five miles, and most of these operations were conducted within visual flight rules. • The main causes associated with these accidents were identified. For instance, twenty-nine of wire-strike cases involved the failure of the pilot to maintain an adequate visual lookout and failure to see and avoid a wire. • The NTSB report on wire strike showed that many accidents could have been prevented if all rotorcrafts were equipped with some form of devices aboard the aircraft to increase the pilot’s situational awareness of obstacles nearby. Nature of Helicopter Flights Data gathered on helicopter wire-strike accidents from the NTSB indicated that the nature of helicopter missions involves various operational regimes, e.g., hover, sideward or reverse
23 flight, and forward flight. Hence, suitable devices should provide warnings to pilots if a wire is close to the aircraft for all different phases of rotorcrafts flights. Rotorcraft Pilots Need to Fly Safely Due to the nature of helicopter missions, sensor systems to be recommended or developed should satisfy the following criteria below: • Be capable of detecting all types of wires • Provide both optical and acoustic alerts • Detect wire around the rotorcraft in any direction (within 50 feet envelope as required by the FAA) • Indicate the location of obstacles with reference to the rotorcraft. • Preferably sensors that do not require obstacle information. • Not be affected by weather (e.g., fogs, clouds, rain…) • Reduce pilot workload • **Be affordable for all civil helicopters
24 CHAPTER 3. WIRE-STRIKE EXISTING TECHNOLOGIES The following section describes currently available warning systems designed to assist pilots in avoiding collisions between aircraft and obstacles such as wire cables when their missions require low-level flights and including their shortcomings. Powerline Detection System (PDS) The PDS is a system that alerts a pilot if an aircraft is in the vicinity of active power lines (Greene & Greene, 1999). The system uses basic radio techniques to sense the presence of electromagnetic fields (EMF) emitted from lines (Greene & Greene, 1999). An audio signal indicates the existence of power lines via the pilot’s aircraft audio system and a visual signal. The system, however, will not alert a pilot if lines do not generates electric fields at power line frequency (Craig, 2016a). Such lines include unpowered lines, guy wires, static lines or cables. In addition, equipment that run on DC power, e.g., radio towers communication, will not be alerted by the system. The PDS is based on the concept that when power lines operate at alternating current (AC) power, an electric and magnetic field is produced. For instance, power lines in the United States of America use 60 hertz (Hz), while in Europe use 50Hz. Both fields consist of a very low frequency on the electromagnetic spectrum, which can be detected. Consequently, Safe Flight designed the PDS system for detecting the electrical component of the two fields. The main components of the PDS system are a Powerline Detector unit, a whip antenna, an antenna coupler, and their connecting wires. The Powerline Detector (PLD) is the main part of the PDS system (see Figure 18). It is mounted on the aircraft’s instrument panel, within a pilot’s reach, see Figure 18. The PLD acts both as a display unit and receiver. The PLD display is available in two configurations. The PLD
25 contains the system functions, such as a sensitivity button for adjusting the receiver's sensitivity, an amber mute text for showing whether or not the audio signal is muted, and an alert text on the front panel of PLD for indicating the presence of a power line. Figure 18. Powerline Detection System main unit (Craig, 2016a) The PLD receiver is a passive detector that uses narrow tuned receivers to respond to AC signals of 50Hz and 60Hz. It is directly connected to an antenna. A typical specification of the PLD is included in Table 7. The system operates in the frequency range between 0.2 and 11kHz (Greene and Greene, 1999). Since different frequency signals are detectable at the antenna, the PLD receiver is built with band-pass filters, which allow only frequencies generated at power line frequency and block all other frequencies. Hence, the PLD receives radio signals from the antenna and then drives these signals into audio output to warn a pilot of a potential danger in the aircraft flight path. For picking up AC signals emitted from power lines, an antenna is fixed on the aircraft's exterior airframe. At 60 Hertz, the required electrical antenna corresponds to a wavelength of 5,000km, which is not feasible to be fixed on the helicopter. However, Safe Flight uses a whip antenna that does not follow the antenna theory. The whip antenna used is a quarter-wave antenna, which consists of small capacitors connected to the PLD receiver. This type of antenna is also known as “short antenna,” which requires very high impedances at 50Hz or 60Hz fields, meaning the impedance of the antenna for both fields would have to match the PLD receiver. In
26 order to maximize the power transfer from the receiver and the antenna, the coupler is attached to the whip antenna. This allows supplying the correct impedance matching of the antenna and the receiver. The short antenna is characterized by a ground plane antenna; therefore, the full body of an aircraft becomes an essential part of the antenna. The airframe of the aircraft acts like an electrical ground plane for the antenna in free space. Prior to antenna installation, Safe Flight performs an ‘electromagnetic field modeling’ test on the aircraft body to determine the antenna location. Since an aircraft can approach a power line from any direction, the antenna sensor of the system is omnidirectional. This means that the system will still warn the pilot even if a wire is located behind an aircraft. The PDS gives warnings using audio and visual signals. For instance, when a pilot is flying near the location of power lines, the system senses energy given off from the line, which triggers an audio sound to alert a pilot of a power line nearby. The audio signal is heard through aircraft’s audio system. The audio sound produced by the system is a sequence of clicks that sound like a Geiger-counter. The nearness of a power line is indicated by an increase in the volume sound of the system. As a backup to the audio signal, a warning lamp indicator is activated. Depending on the PLD configuration used, a red “WARN” or amber “PWR LN” light text is displayed for a pilot. With mute control on the unit, a pilot can turn off the sound if desired. When the system's audio output is muted, the warning lamp will remain on as an indication of a power line nearby. In addition, a sensitivity knob for the detector enables a pilot to adjust the receiver sensitivity when working in places with low level of line fields, e.g., close
27 to the ground or congested areas. Safe Flight recommends the knob for sensitivity to be set at the maximum level when operating in unknown territories. The distance from which a power line is sensed depends on the voltage in the transmission line. For example, power lines with low voltage can be sensed between 500 and 1000 feet, while electrical transmission lines with high voltage can be detected up to a ½ mile (Craig, 2016b). Yet, for each aircraft, the distance from which a wire is detected can vary due to antenna installation on the aircraft body. The system does not provide the location of wire sensed with reference to an aircraft. However, it gives a pilot enough time to identify the hazard in the path of flight visually. The PDS is claimed to increase pilot reaction time from 10 to15 seconds (Craig, 2016b) from the first scan. The system can be deployed for missions conducted at nighttime. The cost of PDS is estimated at around $12,500 (Chandrasekaran et al., 2020). The following are some of the advantages and disadvantages of the PDS to consider: Advantages: • Detect only obstacles that radiate electric field at power line frequency • All-weather conditions • Simple, lightweight, and easy to install Limitations: • Cannot detect lines that do not carry current, e.g., guy wires, unpowered lines, cables, etc. • Cannot detect equipment that operates at DC power, such as radio towers. • Cannot provide the location of the power line with reference to the aircraft • The strength of the field determines the distance at which a wire can be sensed.
28 Obstacle Warning System (OWS) Obstacle Warming Systems are laser-based technologies intended to provide a flight crew with safe flight missions carried out the near-earth ground. The OWS warns pilots of the danger of collision between obstacles and aircraft ahead of the flight. The systems can detect objects, such as small wires, guy wires, or cables, and various structures located up to distances of a mile (Ramasamy et al., 2016; Sabatini et al., 2015). They provide warnings to a pilot utilizing optical and acoustic alerts. Commercially available OWSs for helicopters are Laser Obstacle Avoidance Marconi and Helicopter Laser Radar. Helicopter Laser Radar (HELLAS) The HELLAS is a laser-based obstacle warning system (Davis & Centolanza, 2003) for scanning objects ahead of the helicopter flight trajectory, and it presents detected obstacles to a flight crew if there is a threat along the aircraft trajectory. It can produce a 3D image of an object in real-time. The two available versions of HELLAS (Bers et al., 2005; Seidel et al., 2008, 2006) are HELLAS-Warning (HELLAS-W) and HELLAS-Awareness (HELLAS-A). Both systems give warnings to a pilot through an audio and visual alert. Of these two systems described, HELLAS-A is the most advanced system, and it is used in many military applications and is also available for civil applications. The current civilian version of HELLAS-A is called Sferisense 500. Its main components are the sensor head unit (SHU) and control panel unit. The SHU of Sferisense 500 is illustrated in Figure 19. The sensor system is mounted under an aircraft’s nose and connected to an aircraft navigation system and intercom system (Seidel et al., 2006). The SHU consists of a laser transmitter for emitting pulses of light, a receiver (or avalanche photodiode) for receiving a light beam bounced off from an object, and an oscillating mirror that performs a horizontal scan axis. The sensor head scans every object around an aircraft in the forward flight direction of the aircraft. The sensor scans object using a
29 field of view of ±18° in the horizontal direction and ±21° in the vertical direction. The scan field of view of the system can be adjusted by ±12° in both the vertical and horizontal directions [(Seidel et al., 2008), centered on its axis. Figure 19. The HELLAS SHU (Münsterer et al., 2014) The pulsed laser of the sensor system operates at an eye-safe solid-state diode-pumped erbium fiber laser of about 1.54-m, utilizing a peak power of 15kW (Seidel et al., 2006). A typical specification of the sensor system is provided in Table 7. The sensor head of the system transmits laser pulses with a repetition frequency of about 60 kHz to scan the aircraft flight path and analyses the pattern of laser lights reflected from objects at its optical sensor head. The scan pattern produced by the sensor head consists of vertical and horizontal lines for generating a three-dimensional representation of an object in real-time using two-axis scanning laser radar. An oscillating mirror performs the vertical scan while the horizontal scan is carried out by a fiber optical scanner (Seidel et al., 2006). The scan per frame rate of the system is 3Hz. Because the HELLAS sensor captures every single object in the front of an aircraft, the HELLAS system is built-in advanced algorithms (Seidel et al., 2006) to classify isolating and prioritize detected obstacles like wires, trees, or building in order to provide only relevant information to a pilot. HELLAS systems algorithms [2] group all objects captured and classifies them based on their shape and types to accomplish this task. For example, wires in the HELLAS
30 system are categorized as thin objects. More details about obstacle classification are provided in (Seidel et al., 2008). In order to trigger warnings, the HELLAS system performs an analysis for risk level on detected obstacles to alert a pilot on time. The distance to objects detected is calculated using time of flight measurement of the pulsed laser, which is when it takes for a light beam to travel from the sensor head to the object and back from the object to the detector, i.e., HELLAS SHU. With flight state information received from an aircraft navigation data bus (ARINC 429), the echo range is computed. Obstacle information is superimposed on the aircraft cockpit’s Multi-Function Display (MFD) (Seidel et al., 2008) for a pilot to see. However, the operating range of the sensor head is restricted to 50m to 1.2km. If a course of the aircraft indicates there will be a threat along the aircraft’s flight path that a pilot should be aware of, the HELLAS system overlays obstacle information on the MFD. As an additional means of warning, the HELLAS system provides an audio alert to a pilot via the aircraft’s intercom system if necessary. The HELLAS can be controlled and given commands from aircraft interfaces via avionic bus (MBUS-1553B or Ethernet). An optional Control Panel (CP) unit can be included, which is mounted inside the cockpit, with a pilot’s reach. The CP enables a flight crew to give commands to the system functions, e.g., range selections, warning, or display (Bers et al., 2005). The HELLAS sensor system has a large range of detection obstacles. It can detect wires with a detection probability of over 99.5% within a second. For instance, the system can detect large objects located up to 1.2 km in good visibility. It can also detect a 5-mm diameter wire from 725m in good visibility. However, the sensor system cannot detect objects within 50-meter of an aircraft radius (Seidel et al., 2008).
31 Laser Obstacle Avoidance Marconi (LOAM) LOAM is another active obstacle warning system based on laser technology. It scans the area in the front of an aircraft flight path using an eye-safe laser of 1.55-m. If there is a threat along the aircraft course, LOAM displays information about the threat to a flight crew via aircraft cockpit's MFD. The main components of LOAM are a sensor head unit, a control panel unit, and an optional warning unit. The LOAM uses the same principles as the HELLAS system. However, LOAM differs from HELLAS sensors when it comes to scanning methods. LOAM uses a palmer scan (Sabatini, Gardi, and Richardson 2014) instead of a raster scan which is performed by the HELLAS (Schulz, Scherbarth, and Fabry 2002). Figure 20. LOAM Sensor Head Unit (Sabatini et al., 2014) Figure 20 shows the sensor head unit (SHU) of the LOAM system. It is installed under an aircraft’s nose and connected to interfaces of an aircraft flight management system. The SHU transmits the pulse of lights based on an eye-safe solid-state diode-pumped erbium fiber laser with a peak power of 10kW (Sabatini et al., 2014). The laser pulse is emitted with a pulse repetition rate of about 60 kHz to detect objects in the aircraft flight path. A basic specification of the LOAM sensor is shown in Table 7. The sensor system scans objects in front of an aircraft, in the forward flight motion (Sabatini, 2013). The LOAM sensor listens and analyses the pattern of laser lights reflected from objects at the optical sensor head. The sensor scan has a field of
32 view of 40° in azimuth and 30° in elevation. As an addition, the sensor FOV can be steered by ±20° in horizontal and vertical directions. The scan pattern performed by the LOAM sensor is an elliptical pattern at a frame rate of 4x per second (Sabatini et al., 2014). This elliptical scan produced by the LOAM scanner is also known as a palmer scan. Just like the HELLAS system, the LOAM sensor scans all objects in the front of an aircraft. With software algorithms built into the system (Sabatini et al., 2014), LOAM can isolate, classify, and prioritize obstacles detected. Only relevant information is displayed to a pilot on the unit device for warnings. The range of obstacles detected is computed using the laser pulse time of flight. Combined with flight data received from aircraft navigation data bus (ARINC 429), the echo range is computed. Obstacle information is superimposed on the aircraft’s Multi-Function Display (MFD) (Sabatini et al., 2014) for a pilot to see. If a threat becomes imminent, LOAM offers an audio alert to a pilot via an aircraft’s intercom system. Similar to HELLAS, LOAM is fully integrated into aircraft avionic systems. LOAM can be controlled by the Control Panel (CP). It is placed inside of the cockpit, within a pilot’s reach. The CP allows a flight crew to give commands to LOAM (Sabatini et al., 2014) if necessary. LOAM has a great range of obstacle detection. For instance, the system can detect a large object from a distance up to 2-km in good visibility. It can also detect a 5-mm diameter wire located up to 620 meters in a visual range of 10km. However, the detection range of the system is affected by weather conditions. Both current OWS have proven to be deployed in uncharted regions, provide obstacles information to a pilot in real-time, have a good detection range, and do not require a database of obstacles. However, distance detection can be affected by fog, clouds, dust, rain, etc. The sensors
33 systems have higher power consumption (see table 7). The cost of the current OWS is several $100,000 (not including the additional cost of installation from the manufacturer). The following are the advantages and disadvantages of these systems to consider. Advantages: • Can detect thin wires and other objects up to a mile • Do not require obstacles database to operate • Provide obstacles information in real-time • Can be deployed in uncharted regions Limitations: • Expensive and heavy systems • The detection range can be affected by weather, e.g., rain, clouds, and fog • Minimum detection range is 50-meters • Detect objects only in forward flight motion of the aircraft • Narrow field of view • Ambient temperature can cause the system not to work properly Helicopter Terrain Awareness and Warning System (HTAWS) The HTAWS are systems based on mapping databases designed to improve pilot situational awareness when missions involve flights near terrain or obstacles. The HTAWS provides information on terrain and obstacles on 2D displays units. The HTAWS is a modified version of the current Terrain Awareness and Warning System (TAWS), known as forward- looking terrain awareness, developed to prevent controlled flight into terrain (CFIT) accidents. Current HTAWS include a wire database information or structures, such as buildings, towers, and other human-made structures. Based on this information, the system can alert a pilot if there is a danger of collision between an aircraft and obstacles.
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