ENVIRONMENTAL STATEMENT OF AUTOMOBILI LAMBORGHINI
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Validation of the Environmental Statement The following accredited environmental examiner has checked the validity of this Environmental Statement and its compliance with the requirements contained in EC Regulation 1221/2009: DNV GL Business Assurance Italia S.r.l. Via Energy Park 14, 20871 Vimercate (MB), ITALY Accreditation No.: IT–V–0003 Date of accreditation: 19/04/1999 Date of validation: 22/05/2017 Every year, Automobili Lamborghini S.p.A. produces and releases an update with the latest quantitative data on the most important environmental aspects that concern the Company and on the degree to which its environmental goals have been reached. The data will next be updated in MARCH 2018. The Company has been given the EMAS registration number IT-001144. Name of company: Automobili Lamborghini S.p.A. Registered office: Via Modena 12 Sant’Agata Bolognese Bologna 40019 Address of production sites: Via Modena 12 Via Lamborghini (without street number) Via Lamborghini 30 Sant’Agata Bolognese Bologna 40019 Tel.: +39 051 6817611 Fax: +39 051 6817644 Website: www.lamborghini.com Nature of business: The design, production and after-sales service of luxury sports cars NACE code: 29.10 - Motor vehicle manufacturing Total staff as of 31/12/2016: 1,415 Total surface area of production 316,000 m2 (built-on surface area 150,000 m2) sites: Chairman & CEO: Stefano Domenicali Environmental Manager: Massimo Scarpenti Email address: massimo.scarpenti@lamborghini.com Tel.: +39 051 9597774 Requests for information on environmental matters may be sent to the plant’s Environmental Manager, Massimo Scarpenti, at the above addresses.
AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT pursuant to EC regulation No. 1221/2009 SANT’AGATA BOLOGNESE (BO), ITALY | INFORMATION CURRENT AS OF 31/12/2016
A NEW 7 8 1. 2. RESPONSIBLE ACTIONS TO CREATE VALUE THE HISTORY OF AUTOMOBILI LAMBORGHINI VISION OF 12 3. THE 2020 STRATEGY RESPONSIBILITY 14 4. OUR ENVIRONMENTAL AND ENERGY POLICY 16 5. ENVIRONMENTAL AND ENERGY MANAGEMENT 17 5.1 THE ORGANIZATIONAL STRUCTURE 20 6. THE LAMBORGHINI PLANT, OUR PRODUCTION PROCESS AND OUR PRODUCTS OUR 24 25 7. AUTOMOBILI LAMBORGHINI’S ENVIRONMENTAL PROJECTS 7.1. WATER RESOURCES COMMITMENT Water cycle analysis FOR GROWTH New water purification and recirculation system 27 7.2. ENERGY Trigeneration District heating New energy hub Electrical Energy: use of Renewable Energy Energy Efficiency of the New Buildings 31 7.3. CO2 EMISSIONS Carbon Footprint Project “CO2 Neutral” Project 37 7.4. THE LAMBORGHINI PARK Biodiversity: oak forest project Environmental bio-monitoring at Lamborghini Park OUR 42 42 8. OUR DATA 8.1. Energy use NUMBERS 49 8.2. CO2 emissions 49 8.3. Use of paints, adhesives and solvents 51 8.4. water Use 54 8.5. Waste 56 8.6. PACKAGING WASTE 57 8.7. Greenhouse gas refrigerantS 58 8.8. Use of oils 59 8.9. FIRE PREVENTION AND EMERGENCY MANAGEMENT 61 8.10. SIGNIFICANT DIRECT ENVIRONMENTAL ASPECTS 63 8.11. Indirect environmental aspects 66 9. Goals and environmental program 74 10. Glossary 2 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
This Environmental Statement provides data and information on the Automobili Lamborghini plant environmental management system, as laid out by EMAS (Eco- Management and Audit Scheme) regulations. This is one of the tools specifically adopted by the Council of the European Union with the priority objective of underscoring a company’s role and responsibility in protecting the environment. This Environmental Statement also offers an overview of the environmental projects set up by the Company, including the use of renewable energy, reducing CO2 emissions and protecting biodiversity. 3
“WITH THIS ENVIRONMENTAL STATEMENT WE WISH TO PROVIDE EVIDENCE OF OUR COMMITMENT TO LOCALLY SUSTAINABLE INDUSTRY.” 6 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
Innovation and continuous improvement are not just goals to be met in the automotive field, but also as regards respecting the world around us. Our Corporate Social Responsibility strategy sees us actively involved in environmental sustainability topics, 1 Our desire to invest in the environment and the local area led us outside the boundaries of the company: in 2011 we inaugurated the Lamborghini Park ‒ a park open to the entire population of Sant’Agata Bolognese ‒ where a biodiversity study is being performed in collaboration with major universities, and beginning in 2016, an environmental through product and process innovation, making us pioneers bio-monitoring program with bees, sentries who are able in this field as well with the development of cutting-edge to detect the level of pollution within a radius of several technologies and virtuous energy management processes. miles from our plant, has been implemented. On the product side, our continuous innovation in the This commitment allowed us to obtain the important CO2- technical content of our vehicles, including the use of neutral certification for our plant in 2015, through the carbon-fiber composite materials, has helped us lower “Carbon Neutrality” certification of DNV GL (Det Norske their weight, leading to reduced vehicle emissions without Veritas Germanischer Lloyd), as a demonstration of how it sacrificing their legendary performance. is possible to do business and still respect the environment. We were amongst the first in the world to do so, and we We are aiming to implement new technologies with a low must continue on this path with the goal of leading the way environmental impact by increasing our investments in for other companies to do the same. processes which use energy from renewable sources. This approach is not limited solely to the production phase but The Environmental Statement is the document in which we rather involves all corporate development phases, including demonstrate our long-term approach designed to avoid with regard to infrastructure: we are a fast-growing waste, limit consumption and prevent pollution. Through this company, and all our new offices are built to achieve class A document we wish to reassert how important it is for us to energy certification. pursue a version of industrial development which is attentive to both the local area and the wider environment: every one of Yet, all this is not enough for us: as we prepare to expand our actions aims to help preserve them, and we wish to raise our premises in preparation for production of our new third the entire community’s awareness through these actions. vehicle model, the URUS, we have decided to obtain a new certification for the new, recently built office building. As well Protecting the world we live in is a key element of as achieving energy class A, it will also be certified with the our corporate conduct. This allows all members of the Leadership in Energy and Environmental Design – “LEED” – Lamborghini family to look at and be part of the company system, an international protocol which assesses and rewards with pride. projects developed and implemented in accordance with the most modern standards of sustainable construction. Stefano Domenicali Chairman & Chief Executive Officer of Automobili Lamborghini S.p.A. 7
2 Ferruccio Lamborghini, a businessman who successfully opened two factories for producing farm machinery and gas burners at the end of World War II, founded Automobili Ferruccio Lamborghini S.p.A. in May of 1963. The company highly popular from the very beginning and was produced for 17 years. In 1988, the “Anniversary” version of the Countach specialized in the production of luxury sports cars. For the concluded the production run of one of the cars that has logo, Lamborghini chose a bull, representing his star sign. best expressed the Lamborghini philosophy. A total of 1,997 units were produced. In late 1963, a highly advanced factory opened in Sant’Agata Bolognese, a town located 25 km from Bologna In 1990, the Diablo was introduced in Monte Carlo. The car in an area already containing some great names in the was received very favorably by enthusiasts. automotive world. The many changes in Company ownership that occurred In 1964, the Company introduced the 350 GT, a car that between 1972 and 1998 ultimately ended with the gave concrete form to Ferruccio Lamborghini’s concept of acquisition of Automobili Lamborghini by the Audi Group. “progress through technical prowess”. The Gran Turismo car boasted advanced technologies and had a top speed Thanks to its new owner, the Sant’Agata Bolognese- of 260 km/h. based company has enjoyed a lengthy period of stability distinguished by a radical modernization and restructuring In 1966, the Miura debuted at the Geneva Auto Show. The program that has enabled Lamborghini to adapt to the new model inaugurated a series of Lamborghini cars bearing increasing demands of the market. The program involved names inspired by the world of bulls: specifically, Miura is major investments in renewed production facilities and the Spanish breed of highly intelligent, dangerous fighting plant systems, and in the development of a new generation bulls named after breeder Edoardo Miura. The immediate of products. Two new models were indeed introduced: the success of this supercar, which was due to its innovative Murciélago, equipped with a V12 engine, and the Gallardo look and remarkable performance, enabled Lamborghini to with its V10 power plant, which is currently the biggest become an established name on the international level and selling model in the Company’s history – over 12,000 to join the elite of great automotive marques. Gallardos have been sold since 2003. In 1968 the Espada began production at the Sant’Agata The two models mentioned above were followed by factory, and the Countach (an expression of wonder and versions derived from them, such as the Murciélago LP astonishment in the Piedmont dialect) debuted in March 640, produced in Coupé and Roadster versions, and the 1971. As had occurred with the Miura, the Countach was Reventón, a limited series of 20 units costing 1 million 8 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
Euros that was inspired by the world of aeronautics and Italian unification, and the Super Trofeo Stradale, inspired based on the Murciélago. Various Gallardo derivatives by the Super Trofeo from the Lamborghini Blancpain Super followed the first version: the Gallardo LP 560-4 Coupé Trofeo championship – as well as a derivative, the rear- and Spyder versions, the Gallardo LP 570-4 Superleggera wheel-drive Spyder LP 550-2. Lamborghini supercars and the open-air version, and the Gallardo LP 570-4 have consistently been distinguished by their elegant, Spyder Performante. innovative look. The stylistic excellence of the Brand has enabled the Company to be recognized internationally as a In 2010, the Sesto Elemento was introduced. It displayed paragon of “Made in Italy” design. Automobili Lamborghini’s exceptional expertise in applying carbon-fiber technology in every field. Only 20 units of the In 2012, Lamborghini introduced the most extreme open- new super sports car were produced, and they were only top supercar in its history at the Geneva Motor Show: the destined for track use. Aventador J, a one-off road-legal model intended for just one single, lucky fan of unique works of automotive art. The year 2011 saw the debut of a new V12 model called the Aventador, whose unique design and innovative At the Beijing International Automobile Exhibition that technological package have set a new industry standard in same year, the Sant’Agata Bolognese-based company the world of super sports cars. Three special series were showcased the new Lamborghini URUS concept car, a also introduced in the same year – the Gallardo Bicolore, the super sports SUV that sets a new industry standard in Gallardo Tricolore, in homage to the 150th anniversary of the sport utility field. Next came the introduction of the 9
new Gallardo LP 560-4 and Gallardo LP 570-4 Edizione In December 2013 the successor to the iconic Gallardo Tecnica, whose updated look that is even more aggressive was unveiled, the Lamborghini Huracán, which would make and extreme is a stylistic development of the most popular its world debut at the 2014 Geneva Motor Show. With its model in Lamborghini’s history. Total production reached innovative technology and exceptional performance, it 2,197 units in 2012. redefines the driving experience of luxury super sports cars. On the heels of the success of the Coupé version, with over At the 2014 Paris Motor Show, Lamborghini unveiled the 1,300 units already delivered, the House of the Raging first Plug-in hybrid (PHEV) technology demonstrator in its Bull introduced the new Lamborghini Aventador Roadster history: the Asterion LPI 910-4. in November 2012. It is the most remarkable standard production Lamborghini ever built and a new landmark in The Asterion is a concept car which boasts a powertrain open-top super sports cars. using plug-in hybrid technology designed according to Lamborghini objectives: the new vehicle indeed represents The Gallardo LP 570-4 Squadra Corse, unveiled in late 2013, a solution for CO2 emissions using currently available celebrated the end of the Gallardo era by setting record lap technology, while at the same time offering peerless times to consolidate itself at the top of its category. handling and reactivity in addition to superior power and an exceptional range of fully 50 km in electric only mode. Limited editions such as the Veneno, the Egoista and the Veneno Roadster paid homage to the Company’s 50 years, The year 2015 saw the introduction of various new models. alongside special anniversary versions of the Gallardo, At the Geneva Motor Show in March, the Aventador Aventador and Aventador Roadster. The 50th anniversary Superveloce Coupé was presented, followed by the debut celebrations involved Customers and fans through of the Roadster that August at Monterey Car Week in the numerous events all over the world, including the largest United States. rally in Lamborghini history, which took place in Italy in Summer 2015 also saw the introduction of a special edition, May: 350 Lamborghinis rushed home from around the the Aventador Pirelli Edition, created to celebrate the world to celebrate, confirming the strength of the global long and ongoing history of collaboration with prestigious Lamborghini community. Italian tire manufacturer Pirelli. 10 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
In fall 2015 the famous Lamborghini V10 range grew with In 2016 Automobili Lamborghini also celebrated the 50th the introduction of the Huracán Spyder and the rear- anniversary of the debut of the iconic Miura with a series wheel drive Huracán. of events around the world dedicated to its customers and enthusiasts. The same year also marked a significant milestone for the Company, as it confirmed production of its new super SUV The celebrations culminated in the Miura Tour from June at Sant’Agata Bolognese. In 2018 the Urus will become the 8 to 12, the rally which saw Miura owners come to Italy third model of the range produced by Lamborghini. As well for a 500 km journey through the Italian regions of Emilia, as an increase in growth and opportunities for the Brand, Liguria and Tuscany. The tour saw the participation of this will also lead to a significant increase in the plant’s twenty of the best surviving examples of the Lamborghini production capacity. Miura built between 1966 and 1972, coming from Japan, the US and other European countries for the event. In 2016 five new models were launched, including the Centenario Coupé and Centenario Roadster, limited In financial year 2016 (to 31 December 2016), Automobili editions produced to celebrate the anniversary of the birth Lamborghini achieved new, record results. Turnover passed of company founder Ferruccio Lamborghini. 900 million Euros for the first time, increasing from 872 to 906 million (+4%). In addition to this increase, EBIT The same year also saw the introduction of the special was positive for the year, confirming the soundness of the editions Huracán Avio and Aventador Miura Homage, the growth progress. latter created in celebration of the fiftieth anniversary of the Miura, the forerunner of all Lamborghini V12 super Worldwide sales also increased by 7%, from 3,245 to 3,457 sports cars. The new Lamborghini Huracán RWD Spyder, units, a sixth consecutive yearly improvement. on the other hand, debuted in November at the Los Angeles Auto Show, while the new Aventador S was unveiled at the end of 2016. 11
3 The key element of the world in which Automobili Lamborghini operates is a requirement for constant change. The world is evolving rapidly, through globalization and digitalization: for this reason, the spotlights are of Responsibility towards our stakeholders and the area where the company operates. For Lamborghini, sustainability is a genuine duty, not ever increasingly focused on political problems and the as a future trend, but to give a new dimension to our insecurities of the world economy. In order to guarantee business. Taking on an ethical dimension is therefore a the Company an ethical, stable and profitable business dual responsibility, not just as a company, but also as we model, the Lamborghini 2020 Strategy was created. are a high visibility Brand. Policies of Responsibility, if they are directed well, can give impetus to virtuous processes Automobili Lamborghini aims to become the most in today’s way of doing business. desirable Italian luxury super sports car Company, with the mission of exciting customers all over the world by Economic growth in and of itself is, indeed, not sufficient; designing super sports cars par excellence, promising an development is genuine and has value only if it improves extraordinary brand experience and creating value with a quality-of-life in a lasting manner, thus safeguarding the view to continuous improvement. foundations of our society. These are the three areas of action on which the entire Lamborghini identifies itself more and more as a Company Lamborghini business is focused. The success of our which operates according to ethical principles and which implementation of the 2020 Strategy will be measured cannot therefore ignore the need to adopt guidelines on by performance in five areas: volumes, profitability, brand which to base its actions. These guidelines should not value, attractiveness as an employer and sustainability. be considered a list of rules, but rather the commitment which each of us in Lamborghini makes our own, with the Reaching these objectives cannot, however, take away ambition of making our area unique by leveraging the from our constant attention to the world which surrounds corporate culture and the style of doing business which us and an ethical and responsible contribution to the sets the company apart. future of current and coming generations. Lamborghini is, indeed, strongly convinced, both as a company and a group of People, that the key to success SUSTAINABILITY for a company lies in the integrity with which it acts, The identification of a fifth company objective within the respecting the law and committed to pursuing its ethical 2020 Strategy, Sustainability, is a strong undertaking principles. 12 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
ATTRACTIVE EMPLOYER and the environment to enclose all the existing company Automobili Lamborghini wants to be an increasingly initiatives as well as those which will be implemented in attractive employer for both the surrounding area and the future, in an outlook of continuous improvement. The its employees, pursuing this objective by promoting a aim of the Environment section is to sensitize the whole corporate culture centered on the quality of its processes, company to environmental issues through dedicated transparency, and individual motivation, in order to create communication campaigns and activities concerning value and grow the professional identity of each employee. environmental topics such as energy savings, waste The constant attention paid by the company to its sorting, and respecting the environment, and to involve employees and families translates into many activities and them to an ever-greater extent, both in and out of the initiatives. workplace, in looking after the local and global environment. Beginning in 2013, Automobili Lamborghini launched the Specifically, 2016 saw two events organized for employees Lamborghini 4us program. Lamborghini 4us is a structured and their families in the Lamborghini Park. Also open People Care program aiming to improve employees’ quality to residents of Sant’Agata Bolognese, their goal was to of life. further spread environmental awareness, to the younger generations as well, and present one of our company’s new Four sections dedicated to people, wellbeing, training projects: the Lamborghini Apiary. The Italian Company with the most desirable luxury super sports car Brand We promise extraordinary Brand experience We design We thrill the true super our customers We create sports car value Profitability Volume Brand Value Attractive Sustainability Employer 13
4 Automobili Lamborghini S.p.A. is a company that specializes in the design and production of luxury sports cars, synonymous with design, power, innovation and craftsmanship the world over. As part of its long-term Automobili Lamborghini is committed to: • Providing the specific skills, technologies and financial resources necessary for the Environmental Management System and Energy Management System to function. strategy, the management team at Automobili Lamborghini • Guaranteeing full compliance with all laws and legislative is committed to setting its economic and business goals in provisions on environmental protection and its own accordance with the concept of environmental protection energy use aspects. and the ongoing improvement of environmental conditions • Using advanced technologies with limited environmental and energy efficiency. impact in the constant improvement of existing processes. The Company also examines the environmental impact Automobili Lamborghini is committed to becoming a CO2- and energy consumption of its new investments and neutral plant and to maintaining that status even in the operations to find the most suitable solution possible. event of future expansions of our production site. With • Reducing and preventing pollution by exerting constant regards to this commitment, the Company has defined control over the environmental factors associated with a program for CO2 emissions, prioritizing where possible its operations. internal reduction measures and progressively decreasing • Constantly improving the energy efficiency of its the proportion of offsetting. products and processes during the design phase. In carrying out our operations, Automobili Lamborghini The Board of Directors of Automobili Lamborghini is endeavors to employ natural resources and energy and to responsible for the proper functioning, updating and protect human health in the best way possible. improvement of the Company’s Environmental Management System and Energy Management System. The Board This commitment takes concrete form in the development, ensures compliance with the environmental and energy application and monitoring of an Environmental policy guidelines and is responsible for its revision and Management System and an Energy Management System supervision. meeting ISO 14001 and ISO 50001 international standards; Collaboration and communication with the authorities maintaining EMAS registration in order to transparently and with political institutions are carried out in a spirit of publicize our results in the environmental field; and our openness and mutual trust to ensure an open dialog with adoption of an ISO 14064-compliant monitoring system for everyone involved. the greenhouse gases emitted by the whole Organization. 14 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
When choosing new suppliers, the Company takes into consideration not only the relative environmental and energy aspects, but also the supplier’s behavior and practices regarding their environmental impact and energy consumption. All employees are specifically informed and trained – according to their area of competence – so that they develop a sense of responsibility toward the environment and use of energy. All employees must be familiar with the Company’s environmental and energy policy and are expected to help reach the Company’s goals. THE PRINCIPAL ACTIONS TAKEN BY AUTOMOBILI LAMBORGHINI S.P.A. IN THE ENVIRONMENTAL FIELD • Listing, monitoring and reducing sources of greenhouse • Reducing the quantity of waste, where possible, and gases (GHG) stemming from the manufacture of the increasing sorting of waste to promote recycling instead of monocoque and carbon fiber parts. disposal. • Limiting the emission of noise outside the production facility. • Monitoring and minimizing the release of harmful emissions • Providing training on environmental topics to help employees into the atmosphere, whenever possible. become involved in, and take greater responsibility for, • Reducing and managing waste water/reducing pollutants in environmental protection. waste water. • Strengthening precautionary measures necessary for • Reducing and managing water resources. preventing accidents with possible environmental impact. • Reducing energy consumption/increasing energy efficiency. • Strengthening precautionary measures necessary for • Reduction of CO2 emissions. preventing excessive and unchecked energy consumption. 15
5 Automobili Lamborghini has always operated with total respect for the safety of its employees and for the environment, while still maintaining the high standards of quality that have gained the trust of its Customers over in October 2011 in conformity with the requirements of the ISO 50001 international standard. Automobili Lamborghini was the first Italian Automotive the years. company to obtain EMAS (2009) registration, ISO 50001 (2011) and ISO 14064 (2013) certifications. This latter Our goal is to go beyond requirements mandated by certification concerns quantification of greenhouse gas law and adopt strategies and methods of operating that emissions for the entire organization. not only prevent possible episodes of pollution, but also initiate a process of ongoing improvement of the In July 2015, Automobili Lamborghini became the Company’s environmental protection actions. first company in the world to join DNV GL’s “Carbon Neutrality” program. The Organization is committed to After developing its environmental policy, Lamborghini offsetting its yearly GHG emissions associated with the set itself precise rules for managing its environmental use of electricity, natural gas and all fossil fuels used aspects, as laid out by EMAS regulations and the ISO for heating the site interior and generating electricity in 14001 international standard: together, these rules form the Sant’Agata Bolognese production plant by setting in the environmental management system, with the aim of motion an offsetting process which involves the tracking, providing continuous improvement of our environmental reduction and offsetting of these GHG emissions. performance. In terms of energy, this tool has been further reinforced by the energy management system, certified 16 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
THE ORGANIZATIONAL STRUCTURE In 1998, Automobili Lamborghini was acquired by AUDI. involved in environmental and energy matters have been Cooperation with our Parent Company extends into areas identified, and their roles and responsibilities have been that range from specialized technical matters (synergy established. The organizational structure for managing and cooperation in technical development) to management company activities, including those regarding the quality strategy. If it is to be successful, environmental and energy and environmental management system as integral management must involve and obligate all personnel at parts of the Company’s overall management system, is every level, in relation to the position held within the represented by the following organizational diagram. Company. All individuals within Automobili Lamborghini COLLEZIONE AUTOMOBILI LAMBORGHINI 17
Chairman & Chief Executive Representative for environmental and energy matters and is Officer the head of the Safety, Energy and Environment organizational The Chairman & Chief Executive Officer is responsible for unit which is dedicated to coordinating all activities provided approving the Environmental Policy and the Environmental for by the Environmental and Energy Management System. Statement, and for naming a Management Representative for the Environmental and Energy Management System, Two TEAMS have been set up in support of the Environmental who has the authority and the responsibility for making and Energy Manager to ensure effective implementation in sure the System is implemented and maintained. He is all Company areas of the management systems. also responsible for ensuring that all applicable rules and regulations are followed with regard to environmental and ECO TEAM energy, and workplace health and safety issues. The Eco Team is the company body whose mission is to structure the Environmental Management System and to promote its principles within the Company. It consists of MANAGEMENT REPRESENTATIVE a representative from each company department involved The Management Representative has the responsibility in environmental management. Its members are chosen by and the authority for implementing and maintaining Management. The Eco Team meets regularly to check the the Environmental and Energy Management System in progress of its projects and goals, and to plan improvements compliance with the Company’s Environmental and Energy as necessary. Policy. He also reports to the President on the status of the Management Systems so that these can be reviewed Each member of the Eco Team is responsible for reporting and continuously improved. He ensures the availability its activities and publicizing them in the department of the human and financial resources required by the they belong to. In 2016 the Manufacturing Engineering System and for pursuing the Environmental and Energy department became part of the Eco Team. Manufacturing Management Policy and has the responsibility for approving Engineering participates in the product design and the environmental and energy improvement goals. At development phase, as well as being the “engine” driving all Automobili Lamborghini, the position of Management technologies required for product assembly. Representative for Environmental and Energy Matters is occupied by the Industrial Manager. Green Team The Green Team was created to evaluate and develop specific projects for reducing CO2 emissions and increasing ENVIRONMENTAL AND energy efficiency. The Green Team currently consists of ENERGY MANAGER the Environmental Manager, the Technical Services (Plant The Environmental and Energy Manager represents the Systems and Infrastructure) Manager and Industrial operational arm of the Management Representative Monitoring. and is in charge of defining and managing the particular activities required by the Environmental and Energy The organizational chart for the two teams is given in the Management System. He reports directly to the Management next page. 18 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
SAFETY, ENERGY & ENVIRONMENT COORDINATOR SAFETY, ENERGY & ECO TEAM GREEN TEAM ENVIRONMENT EMS RESEARCH & INDUSTRIAL MANAGEMENT DEVELOPMENT MONITORING REPRESENT. TECHNICAL TECHNICAL PURCHASING SERVICES SERVICES HUMAN PRODUCTION RESOURCES & ORGANIZATION LOGISTICS QUALITY CFK PRODUCT COMMUNICATION MANUFACTURING CFK PROCESSES ENGINEERING 19
6 The Automobili Lamborghini production facility is located in Sant’Agata Bolognese, in the Province of Bologna, on a flat area at an altitude of approximately 20 meters above sea level. The first Lamborghini factory was built in 1963 in an area numerous modifications over the years before reaching its current size and configuration. Today the Lamborghini production site has a surface area of approximately 316,000 m2. It consists of a number of buildings with a total that was once used for farming. The facility has undergone built-on area of approximately 80,000 m2. After announcing the introduction of its third production • New assembly line model, a luxury SUV, in summer 2016 Lamborghini began • New finishing department major industrial expansion works: a 100,000 m2 construction • New logistics warehouse site to increase the total built-on area from 80,000 m2 • New office building to 150,000 m2. As mentioned in the previous edition, the • New test track following infrastructure is undergoing construction: • New waste storage area 20 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
The first building will be finished during summer 2017, while the rest of the buildings will be finished by December. As always, the speed of the work goes hand in hand with quality and innovation. All these works will continue to make Lamborghini CO2 neutral and, for the first time in Italy, a LEED-certified industrial building will be constructed. All new buildings will be connected to the centralized Energy Hub. Energy production will be largely covered by a new trigeneration system. The energy produced in the Energy Hub will be distributed and carried to the new buildings by an underground district heating system, which will reach dedicated plant rooms. The buildings will all be energy class A according to the Emilia Romagna region’s energy classification. The outer structure of the building window surface has been designed to achieve the highest possible energy performance through the use of a very high performance polycarbonate facade system. All lighting, including for industrial areas, uses very high efficiency LED lights. With reference to agreement no. 123 dated October 23, • Widening of Via Montirone and adaptation to current 2015 signed with the town of Sant’Agata Bolognese, over regulations along with the bridge intersecting with Via the course of 2016 Automobili Lamborghini completed Pedicello, as well as its connection with Via F. Lamborghini all agreed on infrastructural works to mitigate and offset • Culverting a section of the “Scolo Cerchia” consortium the potential effects of the enlargement on the area, canal for use of the surface above for public parking particularly with regard to traffic and water issues: During 2016, Automobili Lamborghini S.p.A. made two • Creation of a roundabout on the SP 255 main road at the applications for substantial modifications to the intersection of Via 21 Aprile 1945 and Via Pettarella Autorizzazione Unica Ambientale (Single Environmental • Adaptation of the existing intersection between the SP Authorization). All emission and drainage points of the 255 and SP 16 main roads new site have been authorized with ref. no. AUA DET AMB • Widening of the SP 255 main road (Lamborghini side) to 2016-5267 of 19 December 2016 and ref. no. AU DET- create sufficient waiting lanes AMB-2017-1537 of 23 March 2017. 21
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OUR COMMITMENT FOR GROWTH 23
7 Automobili Lamborghini’s commitment to the environment has grown exponentially in recent years, and in particular since 2008. All projects the Company has begun in this field have always been taken on with the goal of being a At the end of 2012 we signed an important agreement with the Italian Ministry for the Environment for defining a Carbon Footprint calculation methodology concerning our production of monocoques and carbon-fiber components benchmark for the sector and beyond. in the CFK Center and accounting for the corresponding CO2 emissions produced. This collaboration led Automobili In 2009 the Company attained ISO 14001 Environmental Lamborghini to obtain ISO 14064 certification for the Certification, and was also the first automotive company Composites Site in August 2013, the first company in the in Italy to obtain EMAS registration. The choice of EMAS world certified by Det Norske Veritas, extended in 2015 to registration, and therefore of publishing all our data and the entire Sant’Agata Bolognese production site. goals, was born of the goal of being completely transparent towards our employees and the society which surrounds Within this intense and rapid path towards ever-greater us. environmental commitment, one of our key goals has therefore become to reduce CO2 emissions and energy In parallel, we undertook an important path for monitoring consumption by the maximum extent possible. For this and reducing the energy consumption of our production site reason, in recent years we have put various projects in place: by including both industrial processes and infrastructure. installation of photovoltaic systems, sun shades for south- In September 2011 this commitment led us to another first facing buildings, LED lighting and thermal insulation for in the Italian Automotive industry, also being one of the the oldest buildings. Finally, in 2015, we carried out the two first in Europe to obtain the prestigious ISO 50001 Energy most important projects which allowed us to obtain Carbon certification. Neutrality certification: a trigeneration plant and a district heating system, powered by a biogas cogeneration plant. 24 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
WATER RESOURCES 7.1.1 WATER CYCLE ANALYSIS • Production Test Rooms Working towards water sustainability is a topic of key • Finishing Water Testing interest to companies today. Committing to a reduction in • PSC-Protoshop Water Testing our water consumption means investing in new technologies, • Autoclave 1 (ACRC) studying the processes in depth and preparing ourselves for • Autoclave 2 (ACRC) the possible future scenarios. During 2016 Lamborghini • Electric Autoclave (ACRC) performed an analysis on its water cycle in partnership • Testing Department (Esperienza) Testing Rooms (R&D) with the University of Bologna with the goal of identifying water saving measures to achieve a reduction of 25% All listed water meters were monitored via readings taken of the specific water consumption per vehicle produced twice a week, generally Tuesday mornings and Thursday compared to 2010 by December 2018. Initial analyses and afternoons, in order to record consumption during the inspections were performed in order to identify the most working week (Thursday) and during the weekend with the water-intensive departments and activities. Subsequently, plant shut down or partially operational (Tuesday). we fitted the identified user equipment/processes with dedicated meters in order to record the individual water Specific consumption indicators by activity consumption figures. At the same time, we attempted to In order to create specific consumption indicators, the identify an indicator which would allow us to quantify the activities connected to the water line whose consumption is intensity of the activity or part thereof, to which we could measured by each meter were defined. The specific associate the water consumption value, in order to identify standardized indicators for the activities connected with a trend in water use over a time period of around four the consumption were then determined; these are listed months (October 2016 to January 2017). In late September, below: the following water meters were installed: Water mains 1 and 2 Number of meals served Production Test Room Number of engines tested PSC Water Testing Number of vehicles tested Finishing Water Testing Number of vehicles tested Autoclave 1 Hours of operation Autoclave 2 Hours of operation Electrical Autoclave Hours of operation Testing Department (Esperienza)Testing Rooms Liters of fuel Results of the Analysis we obtain a value per meal served of 105 liters. Taking From a point of view of the non-industrial uses, the water into account that the number of people in the company consumption per meal served, proportional to the number is undoubtedly higher than the meals served, the of people in the company, is generally stable, although an measurements are in line with expectations. increase in the third period was noted. Considering the average consumption of 150 liters per inhabitant given With regard to the industrial process, Autoclave 1 in the by the Emilia Romagna region, and the ISTAT factor for ACRC department is the biggest user amongst those catering of 0.7 times the consumption per inhabitant, monitored. 25
The analysis also brought to light some unusual Thanks to this work, the company has managed to increase consumption which will require further analysis over the its knowledge of the water cycle. In particular, the water- course of 2017: intensive processes have been identified by quantifying • Unusual consumption over the weekend: during the the individual user equipment/processes using water monitoring, it was found that consumption, particularly meters and indicators which standardize consumption, those for non-industrial uses (from the mains), increased both on the basis of the duration of the activities and during the weekend period between Thursday and their intensity. The information gathered has also made Tuesday of the following week compared to that recorded it possible to reconstruct the company’s water network between Tuesday and Thursday of the same week. using the EPANET software. EPANET creates long-term • Non-measured well-water consumption: it is probable simulations of the behavior and the quality of the water that a significant proportion of the well water is not inside a system. It allows input files to be created which recorded by the installed meters, and this quantity is describe the water network, to run simulations and to increasing over time. This implies the presence of water- create a predictive consumption model when new systems intensive processes which have not been recognized or are installed or the existing process changed. identified as such. Improvement Proposals 7.1.2 NEW WATER PURIFICATION AND The actions identified to reduce consumption are listed RECIRCULATION SYSTEM below: Over the course of 2016, construction began on a new 1. Equip autoclave 1 with a closed-circuit water recovery chemical-physical treatment plant which will collect system all wastewater from the current and future plant. The 2. Equip the toilet cisterns with a dual-flush mechanism wastewater from the current plant will be collected in a 3. Provide employees with specific training to raise their 50 m3 underground tank and sent via a pumping station to awareness on the importance of saving water the gravity drained industrial wastewater network serving 4. Retain the monitoring of the meters, if necessary adding the new area. others for water-intensive areas, and also to increase our knowledge of the entire water cycle inside the plant The total capacity will be pumped up and sent under 5. In the event of a positive outcome of the analysis of pressure to the new wastewater treatment system, to the water going into and coming out of the Esperienza which the industrial wastewater from the extended area testing rooms, fit these with closed-circuit evaporating will also be conveyed via gravity drainage. towers The treated water coming out of the new purifier will be recycled into the industrial water system serving The technical feasibility of the first project has already the production process, while the excess will be sent to been confirmed, and the work has been entered in the the public sewerage drain SN_7_IND in Via Suor Teresa Improvement Plan. Veronesi. 26 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
ENERGY Energy is one of the most important environmental network of insulated underground pipes, which then aspects, and for this reason it is administrated via a returns to the same heating plant. Automobili Lamborghini specific management system, as established by ISO 50001. is the first automotive company in Italy to have a district The energy sources used by Automobili Lamborghini are heating system. electricity and natural gas. Electricity is used to operate plant systems involved in the production process and for This system supplies hot water from a cogeneration plant, illuminating the facilities, while natural gas is used mostly which runs on biogas, located in Nonantola (around 6 km away). for heating offices and industrial areas, as well as to The hot water (85°C) produced by the plant is transported produce domestic hot water. Given the size of the plants via underground pipes to the Lamborghini facility, where it and the offices, the proportion of energy used for lighting releases its thermal energy to heat the buildings. and heating is greater than that used for the production processes. 7.2.3 NEW ENERGY HUB In 2016, construction began on an Energy Hub to serve the 7.2.1 TRIGENERATION URUS segment. The following will be implemented inside Our trigeneration plant, commissioned in May 2015, is a the Energy Hub: highly efficient system which allows heating, cooling and • Cooling plant electricity to be produced using one single fuel, which • Heating plant in Lamborghini’s case is natural gas. The transformation • Water plant of heat energy into refrigeration power is made possible • Compressed air plant by the use of the refrigeration cycle via an absorption chiller, whose operation is based on phase changes of the All the above plants will be served by a dedicated electrical refrigerant in combination with the substance used as an cabin inside the same building. absorbent. Cooling Plant The Automobili Lamborghini plant has an installed power Two water-cooled screw compressor chillers will be installed of 1.2 MWhe. The electricity generated is distributed in the cooling plant for the production of chilled water. Two throughout the Company via a transformer, while the heat recovery air-cooled chillers will be installed on the thermal energy is distributed via a hot water line. In roof of the building beside the two open cooling towers. the event of peaks in the energy demand, the original The flow and return manifolds will be connected to the thermal power plants operate as backup to the system. existing refrigerated water networks of the trigeneration The installed thermal capacity is 1,190 kWt, and is used system outside the plant itself. during the winter period, from November to March. During the summer (from April to October) the refrigeration In an attempt to optimize the energy efficiency of the output (approximately 890 kWh) is absorbed by the main production plant and the circulation of refrigerated refrigeration units present in the Company. With a series of water, the chosen solution is a single circulation system small adaptations, the system can be converted to run on with inverter-driven electric pumps. All the temperature biogas in the future. regulation systems on the consumer services will use two-way valves in order to be able to drive the inverters In 2016 work began on the construction of a second themselves with a command taken from a pressure sensor trigeneration system which will have the same installed on the flow manifold. specifications as the existing one. The system will be commissioned in summer 2017. The following outlet lines will be installed on the refrigeration plant: • Flow and return lines for the new Warehouse, ZP8, ZP7 7.2.2 DISTRICT HEATING buildings District heating is a form of heating which consists of the • Flow and return lines to connect to the existing trigeneration distribution of hot water from a heating plant through a lines serving the CFK and NORTH segment 27
The existing lines of the trigeneration systems must be is issued according to the amount of electricity sent to the connected both to the refrigeration plant and the heating grid by qualified systems. In 2016, 16,211 Green Certificates plant. were purchased. Heating plant Installed in the new heating plant will be two fire tube 7.2.5 ENERGY EFFICIENCY OF THE NEW boilers for producing hot water, and a heat exchanger BUILDINGS with the function of a decoupler, in turn connected to the Lamborghini has established more restrictive criteria for lines from the trigeneration plant. A boiler/trigeneration the construction of its new buildings: sequence system is provided for, which will prioritize the • All new buildings must be energy class A, in other words operation of the latter. with energy consumption below 7 kWh/m3/year • All new buildings must be NZEB (Near Zero Emission Water Plant Buildings) An NZEB is a building with very high energy The new water plant will be fed by the mains riser and the performance which allows it to achieve virtually zero existing wells. The mains riser will fill a tank which will energy consumption. Its energy requirements are distribute water to all the new buildings. The well water, covered by energy produced within the system, almost once filtered, will feed an underground tank below the exclusively from renewable sources plant itself, which will be treated with chlorine. Pre-Series Center Branching off from the manifold, as well as the line feeding The PSC-Protoshop, inaugurated in July 2012, is the first the new warehouse, assembly and finishing buildings, will multi-floor industrial building in Italy to be certified with be a further two lines which will independently feed two a class A energy rating. Natural gas is not used to heat reverse-osmosis systems to produce RO purified water. this building, because the air conditioning system consists This RO purified water will then be stored in two external of heat pumps, so the only type of energy used during fiberglass tanks; a constant-pressure pressurization operation is electricity. The building is equipped with solar system will draw water off from these and distribute it to panels and provides annual savings of 44 tonnes CO2e. the new buildings. Over the course of 2016, the building was significantly The choice has been made not to install a water softening enlarged by constructing a new adjacent building entirely system but rather to use an RO system and then mix this connected to the existing one. The climate control water with hard water at the points of use which would system is a direct expansion, variable refrigerant flow normally be supplied with softened water. This is to system. A mechanical ventilation system is present which guarantee better water quality, to reduce the consumption recovers the heat energy from the air extracted from the of water discharged from the towers, and to avoid the environment via a thermodynamic cycle, which in effect problem of discharged chlorides. is a very high efficiency heat pump. This system satisfies the conditions for calculation of the renewable energy of aerothermal origin (ERES) and therefore contributes to 7.2.4 ELECTRICAL ENERGY: USE OF the achievement of the RES quota, allowing energy class RENEWABLE ENERGY A to be maintained. Between 2010 and 2011, Automobili Lamborghini installed a photovoltaic system to provide electricity for internal use New Logistics Center on the roofs of the parking areas, with a power output of In September 2013 the New 10,000 m2 Logistics Center 678 kWp and producing approximately 830,000 kWh/year. was inaugurated. Thanks to the cutting-edge systems In 2016, the system allowed a reduction in CO2 emissions and materials used in its construction, the new center equivalent to 343 tonnes. The remaining portion of has obtained a Class A energy rating. Compared to the electricity used comes from renewable sources and is previous one, which was located about ten kilometers (six purchased via “Green Certificates”: these certify the miles) from Sant’Agata, the New Logistics Center allows renewable origins of the energy sources used from for a reduction in transport costs and the corresponding qualified plants. Each certificate has a value of 1 MWh and CO2 emissions. 28 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
Improvements have also been made to the qualitative- three mechanical ventilation units with heat recovery, one logistics processes thanks to greater optimization of the for each of the three zones of the climate-control system. loading and unloading areas. As of January 2016, logistics The high recovery efficiency of the controlled mechanical activity has been moved to the Temporary Logistic Center ventilation system – over 80% – permits a significant to allow the building to be transformed from a logistics reduction in energy consumption compared to natural warehouse to a new assembly line for the third model. ventilation. DESI Training Center OFFICE BLOCK 1: the first LEED (Leadership in Energy The Training Center is energy class A+ certified. This result and Environmental Design)-certified building is due to: In 2015 Automobili Lamborghini began the LEED • The good level of insulation of the outer structure, (Leadership in Energy and Environmental Design) including the floor in particular certification process for the new office building known as • The use of controlled mechanical ventilation throughout Office Block 1. The system used, LEED for new construction the building, with high-performance heat-recovery units and major renovations, is not limited to the assessment • The adoption of a high-performance heat-pump climate- of the building’s energy performance, but certifies its control system with heat recovery sustainability, understood as the environmental quality, both interior and exterior, and the impact of the building A direct expansion climate-control system with heat on the surrounding ecosystem, as well as its consumption recovery has been adopted, able to run the internal units of energy and environmental resources. It is a rating of the radiated zones in cooling mode and others in heating which measures the environmental performance of green mode. In practice, this means that the system is able to buildings both in the design stage and the construction and transfer the radiated heat from the training classrooms management phases, promoting a system of integrated due to lighting and laptops to the rooms opposite requiring design which relates to the entire building. The assessment heating; in general, this provides a very high level of criteria are divided into the design phase and construction performance during shoulder seasons as it is able to cool phase; while official assessment with preliminary approval the areas with a tendency to overheat, removing their of the design phase is possible, certification is obtained heat and transferring this to the colder areas. All rooms only once construction is complete following the official are served by a forced air exchange system composed of inspection with approval of the construction phase. 29
Over the course of 2016, the Office Block 1 design underwent individual comfort controls available to them. preliminary revision by the GBCI (Green Building During the construction phase, the contractor was Certification Institute), while the final score will be tallied required to adopt various environmental management only upon completion of works in 2017. The project practices, ranging from sorting waste to controlling dust stands out for its energy efficiency and efficient use and waste water, both meteoric and non (for example of water, internal comfort and visual connection with wash water polluted with concrete), sealing air vents the exterior, as well as for the inclusion of green areas and ensuring there was no smoking inside the building in a production area mainly featuring asphalt-covered during construction, as well as specific checks by a surfaces. Commissioning Authority to ensure correct operation of Office Block 1 consumes 38% less energy than a standard the systems, with resulting reductions in management building; does not use potable water for irrigation, but and maintenance costs. As regards the materials used, rather only rain water; and finally the mixer taps and the both sustainability characteristics, such as the origin WC cisterns specified consume 57% less water than a and content of the construction materials, and the VOC standard building. The design also provides for 50% of the emissions were subject to monitoring. These construction site area to be planted with indigenous or adapted plants strategies, documented through continuous monitoring of which are not weeds and have low water requirements. All the site, combined with activities performed directly by of the occupants will be able to enjoy outdoor views from Lamborghini for the management phase, will be reviewed their workstations or the meeting rooms, as well as having by third party GBCI on completion of construction. 30 - AUTOMOBILI LAMBORGHINI 2016 ENVIRONMENTAL STATEMENT
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