Characterization of Integrated Lumped Inductors and Transformers
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
Diplomarbeit Characterization of Integrated Lumped Inductors and Transformers Ausgeführt zum Zwecke der Erlangung des akademischen Grades eines Diplom-Ingenieurs unter Leitung von Werner Simbürger und Arpad L. Scholtz E389 Institut für Nachrichtentechnik und Hochfrequenztechnik eingereicht an der Technischen Universität Wien Fakultät für Elektrotechnik von Ronald Thüringer 9326356 Pretschgasse 21, 1110 Wien Wien, im April 2002
Abstract The modern semiconductor industry has introduced constraints on circuit de- signers for smaller as well as cheaper integrated circuits as the operating frequency of application increases. An alternative, which helps to satisfy these requirements is the use of on-chip inductors and transformers, improving the levels of perfor- mance in bipolar and CMOS integrated circuits. In order to achieve the best performance, it is an essential task for the IC de- signer to predict and optimize the electrical characteristics of the inductors and transformers. This could be done by 3-D electromagnetic field simulation pro- grams. But usually such simulations require very intensive computer calculations which take a few hours to days. Therefore it is not possible to optimize the device in a reasonable amount of time. In this thesis, techniques are introduced which allow a characterization of inductors and transformers within a few minutes. The short calculation time is achieved by using electrical lumped low-order models. The parameters of the model are extracted from the geometrical structure of the inductor or transformer by using FEM-Tools and analytical considerations. These techniques have been compiled in a user-friendly software program FastTrafo v3.2. FastTrafo v3.2 provides the circuit designer a powerful environment to design inductors or transformers on demand. The software delivers SPICE models based on the technology and geometrical dimensions of the device. A verification of the models shows a good agreement with several test objects. An inductor and a transformer example are presented in this work.
Contents 1 Introduction 1 2 Modeling 4 2.1 Physical Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Physical Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.3 Low-Order Inductor Model . . . . . . . . . . . . . . . . . . . . . . 6 2.4 Higher-Order Inductor Model . . . . . . . . . . . . . . . . . . . . 8 2.5 Transformer Model . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3 Parameter Extraction 12 3.1 Inductance Calculation . . . . . . . . . . . . . . . . . . . . . . . . 12 3.2 Serial Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3.3 Substrate Resistance . . . . . . . . . . . . . . . . . . . . . . . . . 16 3.4 Substrate Capacitance . . . . . . . . . . . . . . . . . . . . . . . . 19 3.5 Oxide and Interwinding Capacitance . . . . . . . . . . . . . . . . 20 3.6 Test-Structures and De-embedding . . . . . . . . . . . . . . . . . 26 4 Experimental Results 29 4.1 A 4.7nH Inductor for 2 GHz . . . . . . . . . . . . . . . . . . . . . 29 4.2 A 3:2 Transformer for 5.8 GHz . . . . . . . . . . . . . . . . . . . 36 5 Conclusion 42 A FastTrafo User Manual 43 Bibliography 70 Acknowledgements 72 i
Chapter 1 Introduction Today monolithic inductors and transformers are extensively used in different types of integrated RF circuits. Incipiently, in earlier days they were realized as discrete components. However increasing demands on the application side nom- inate monolithic integrated inductors and transformers as a viable solution for circuit design. This technique allows a realization of compact high frequency cir- cuits with a high level of integrity along with low production costs. Such typical applications of integrated inductors and transformers include for example: • input and output matching networks for amplifiers • inductive loaded amplifiers • LC tank circuits of low phase noise voltage control oscillators • BALUN function in differential applications Figure 1.1 and Fig. 1.2 show the schematic diagram and micrograph of a 5.8 GHz power amplifier realized in a 25 GHz fT silicon technology. The circuit demon- strates an application of on-chip transformers. The circuit consists of an input transformer X1, a driver stage with cascode, an interstage transformer X2 and an output stage with cascode. The input trans- former X1 acts as balun as well as input matching network. The balun function allows that the input signal can be applied balanced or single ended if one input terminal is grounded. The transformer X2 acts as interstage matching network. Basically all integrated components exhibit a non-ideal electrical behaviour. They are afflicted with parasitic effects, especially in transformers. The ability to design the circuits with optimum performance involves how to handle these parasitic effects. The parasitics must be taken into consideration very careful. Therefore it is necessary to characterize the components. 1
CHAPTER 1. INTRODUCTION 2 DB DC DCB VCCD OB OC OCB Driver Stage X2 Output Stage X1 N=2:1 RFO+ N=3:2 T3 T1 T8 T10 T5 T6 T7 T12 T13 T14 RFI T2 T9 T11 T4 RFO- DBG DGND OBG OGND Figure 1.1: Schematic diagram of a 5.8 GHz power amplifier DCB DC DB DGND OGND RFO+ Interstage Transformer GND Input Driver Driver Transformer Stage Cascode OBG RFI RFO- DBG OCB OC OB VCCD OGND Figure 1.2: Chip photograph of a 5.8 GHz power amplifier (size: 1.56 x 1 mm2 ) The complete electrical characteristic of monolithic transformers and inductors can not be predicted by closed-form equations. Numerical methods must be used. There exist many commercially available electromagnetic field solvers which com- pute the field distribution of metal structures based on the Maxwell equations. The disadvantage of such 3-D numerical solver is that a full field calculation con- sumes ample amount of time. Therefore it is not possible to optimize inductors or transformers by varying geometrical data of the structure in a reasonable amount of time. Additionally, there exists a limitation that many solvers deliver only the scattering parameters at the input and output ports. The scattering parameters can not be used directly in a time domain or frequency domain circuit simulation along with other active and passive, linear and nonlinear RF circuit elements. For
CHAPTER 1. INTRODUCTION 3 these reasons, it is convenient to develop different calculation methods to predict the electrical characteristics and to provide an equivalent model. In this work a computer program called FastTrafo v3.2 was developed, which allows fast and accurate prediction of the electrical characteristics of transform- ers and inductors in different semiconductor technologies. It is an improved and extended program version of FastTrafo v2.0 which was developed in an earlier master thesis [Kehrer 00]. The program version 3.2 additionally determines dif- ferent types and shapes of transformers and inductors. Further, new features of the program are provided, such as a stand alone application and new user in- terface. Furthermore, all calculations can be done without any other commercial software. Whereas, the earlier version 2.0 was restricted to MATLAB [Matlab 01]. In FastTrafo v3.2 the electrical characterization is done by a lumped low-order model of inductors or transformers. The parameters are extracted by using closed- form equations and finite element method tools. To get an electrical model from the physical structure the program user just has to specify dimensions and geo- metrical data of the structure, such as technology definition, used layers, number of turns, geometric dimensions and used layers. A comfortable input mask of the program and the fast model calculation allow the circuit designer to optimize the inductor or transformer for a specific RF application in short time. This power- ful feature avoids to develop inductor and transformer design libraries which are costly and inefficient. FastTrafo v3.2 provides the circuit designer with a full characterization of trans- formers. However, inductor models are still limited on inductance calculation in the actual version. The characterization of inductors treated in this work is avail- able in a preliminary version. The following chapters present the internal algorithms of FastTrafo which deter- mine the equivalent model parameters. Chapter 2 gives an overview on characterization of inductors and transformers. Basic electromagnetic effects are illustrated. Low order lumped models and an extension to generate higher order models are introduced. Chapter 3 gives basic information related to parameter extraction of the electri- cal parameters of low order lumped model. Two finite element tools, FastHenry [MIT 96] and FastCap [MIT 92], are introduced for inductance and capacitance calculation and their implementation in FastTrafo. Chapter 4 depicts two design examples and experimental results of an inductor and a transformer. Measurement results are compared to simulation results.
Chapter 2 Modeling In this chapter equivalent models of planar inductors and transformers are derived from the physical layout. It starts with a short overview of the physical effects followed with the appropriate equivalent electrical models. 2.1 Physical Layout Figure 2.1: Schematic cross-section of a planar inductor. Monolitic transformers and inductors are constructed using conductors inter- wound in the same plane or overlaid on multiple stacked metal layers. They can be implemented in circular or rectangular shapes with different winding con- figurations. Each of these realizations exhibit specific performance advantages. 4
CHAPTER 2. MODELING 5 There exist many publications which describe these possibilities in construction and optimization of inductors [Ashby 96], [Yue 98], [Niknejad 00] as well as of transformers [Rabjohn 89], [Long 00]. Independent of geometrical structures, their affect is always the same with respect to physical phenomena of the structures. Figure 2.1 shows a schematic three dimensional cross-section of an inductor. It gives an insight into the basic physical effects. The picture shows only two adjacent turns realized on one metal layer embedded in oxide. The conductors are separated from the substrate by oxide. This simplified model is sufficient to illustrate the different electromagnetic fields that are present in an integrated inductor when excited. Around the traces exists a time varying magnetic field B(t), created by the cur- rent flow in the metal. B(t) is responsible for the stored magnetic energy and the resulting inductance. Further, in case of transformers B(t) is responsible for coupling between the primary and secondary winding. However, there exists other electromagnetic fields that decrease the performance of inductors and transformers which result in losses due to the non ideal physical properties of the used materials. Each of the electric field components E1-E3 in Fig.2.1 results in loss of energy in the whole structure. E1(t) is the electric field along the metal trace. It is caused by the current in the winding and the finite conductivity. The current causes in association with ohmic losses a voltage drop along the whole winding and hence a voltage difference between each turn. This difference maintains the field denoted by E2(t) which is present between each turn. Due to the finite resistance and capacitive coupling a leakage current flows from turn to turn. In the same manner the electric field component E3(t) forces a leakage current between the metal traces and ground. In addition to the described electromagnetic fields, many other high-order effects are present. For instance, eddy currents arise in the metal traces and force a skin effect due to penetration of time varying magnetic fields. Further a proximity effect occurs due to the interaction between the magnetic field and currents. Both results in increased resistances and losses. Additionally currents induced in the substrate give rise to counterproductive secondary magnetic fields which interact with the primary magnetic field B(t).
CHAPTER 2. MODELING 6 2.2 Physical Model An alternative for a fully 3-D field analysis is an approximation with electrical lumped elements (R,L,C). This is valid because the physical lengths of the con- ducting segments in the layout are typically much less than the guided wavelength at the operation frequency. Due to this approximation, the analysis is reduced to electrostatic and magnetostatic calculations instead of the complex electromag- netic field solvers. In a physical model each circuit element is related directly to the physical layout. This property is very important when designing new inductors or transformers where measurements data are not available. The key to accurate physical modeling in this way is the ability to describe the behaviour of the inductance and the parasitic effects. Each lumped element of the model should be consistent with the physical phenomena occuring in the part of structure it represents. In a pure physical model the value of electrical lumped elements is only determined by the geometry and material constants of the structure. During modeling, we have to be prudent about the accuracy and limitations of the model. The integration of several lumped elements gives only an estimation of the electrical behaviour. It is clear that the number of elements determines the grade of the approximation. With increasing number of elements the precision increases. On the other hand the simulation time rises too. A trade-off between accuracy and simulation time is vulnerable. 2.3 Low-Order Inductor Model The aim of low-order models is to minimise the number of components in the equivalent circuit. The following proposed low-order model allows a character- ization of the inductor up to its first self resonant frequency. Around the self resonant frequency, the model fails due to its low-order. The basic idea is to model the whole winding as one lumped physical element with two ports. Accordingly, the inductance and all parasitics just relate to one physical element. Which parasitics appear and how they have to be arranged in an equivalent electrical circuit can be easily found by Fig. 2.2. The cross-section of a rectangular inductor realized on two metal layers is shown. The lumped elements can be identified as: • L, Inductance due to the magnetic flux. • RL , Ohmic loss in the conductor material due to skin effect, current crowd- ing and finite conductivity.
CHAPTER 2. MODELING 7 Oxide CL RL Substrate Metal layer 2 L Topview Metal layer 1 COx CSub RSub P- Ground plane P+ Figure 2.2: Three dimensional cross-section of a monolithic inductor • CL , Parasitic capacitive coupling between the winding turns. • CSub , Parasitic capacitive coupling into the substrate. • COx , Parasitic capacitive coupling into the oxide. • RSub , Ohmic loss in the conductive substrate. Figure 2.3 shows the resulting equivalent circuit. It represents a symmetrical pi-circuit with ports on both sides. The series branch consists of the overall in- ductance L and serial resistance RL which appears along the whole winding. CL is located between the terminals and represents the losses due to the capacitive coupling from winding to winding. Because of the assumption of symmetry, the other static parasitic elements COx , RSub , CSub of the winding are divided into two equal parts and placed on each port side. This is expressed by COx1 = COx2 = COx /2 (2.1) CSub1 = CSub2 = CSub /2 (2.2) RSub1 = RSub2 = 2RSub (2.3) Note, that the capacitance CL models the parasitic capacitive coupling between the input and output port of the inductor. The capacitive coupling is based on the crosstalk between the adjacent turns. The capacitance allows the signal to flow directly from the input to the output port without passing through the inductor. Since the crosstalk effect depends on the potential difference between the turns it is not trivial to determine the equivalent capacitor CL between the ports. For modeling this capacitor it is necessary to take the voltage profile along the winding into account. All other parameters can be determined by statistical investigations of the induc- tor structure.
CHAPTER 2. MODELING 8 CL P+ P- L RL COx1 COx2 C Sub1 RSub1 RSub2 C Sub2 Figure 2.3: Compact inductor model 2.4 Higher-Order Inductor Model The use of additional circuit elements results in more accuracy in characterization of the physical structure. This can be achieved by creating higher-order models. Compared to the low-order model the lumped elements are not derived from the impact of the whole winding. Furthermore the structure is sectioned into multiple individual segments. Each of them will be characterized by an equivalent subcircuit. The electrical behaviour of the whole inductor yields by joining the subcircuits related to the physical structure. In a first approximation the inductor winding can be divided into straight conductor elements. Figure 2.4 shows such a rectangular spiral inductor divided into 8 segments. The physical layout is partitioned into several coupled straight conductor lines. Each line has a similar pi-equivalent circuit as the inductor illustrated in Fig. 2.3, except the capacitor CL . These lumped pi-elements are then joined serially to model the entire inductor structure. Also the capacitive and inductive coupling between the segments must be taken into account and considered as a capacitance between each segment and as coupling factor between each inductance. Figure 2.5 shows the resulting high- order model that results from physical structure Fig. 2.4. Note that the model only considers the capacitive coupling between two adjacent parallel segments. This approximation is valid since the capacitive coupling to the other segments is very small. 2.5 Transformer Model The operation of transformers is based upon the magnetic coupling between two windings. Each winding, primary and secondary, has a self inductance LP , and
CHAPTER 2. MODELING 9 2 6 3 7 5 1 8 P- 4 P+ Figure 2.4: Segmentized rectangular spiral inductor. Segment 1 Segment 2 Segment 3 Segment 4 P+ Turn 1 Capacitive Coupling P- Turn 2 Segment 5 Segment 6 Segment 7 Segment 8 Figure 2.5: Inductor higher-order model LS . The magnetic coupling between the windings is expressed by the mutual- inductance M. In case of an ideal transformer this information is sufficient to create an equivalent circuit, shown in Fig. 2.6. Alternatively, from the specification of the mutual inductance, it is possible to define a coupling coefficient k. It represents the strength of coupling between the primary and secondary winding. M k=√ (2.4) LP LS
CHAPTER 2. MODELING 10 M LP LS Figure 2.6: Ideal transformer equivalent circuit Generally, monolithic transformers are always afflicted with several loss mecha- nisms which originate from the usage of non ideal materials. Since the construction of monolithic transformers consists of two planar inductor windings realized in the same manner as shown in the chapter before the same parasitic phenomena take effect. An equivalent low-order transformer circuit can be found based on the low-order inductor model Fig. 2.3. Figure 2.7 shows the resulting equivalent low order transformer circuit [Kehrer 00]. Two low order inductor circuits are placed side by side. The magnetic coupling between both windings is considered by a coupling factor k between the two inductances. The parasitic coupling between the windings is considered by four crossing capacitors Ckx . The capacitive coupling within a winding is minor related to the capacitive cou- pling between primary and secondary winding. Therefore the capacitor CL from the inductor model is neglected in the transformer model. The model exhibits a substantial approximation in frequency range starting from DC up to 2/3 of the first self resonant frequency. For more accuracy a high order model must be used which could be derived with the help of coupled conductors, shown in section 2.4.
CHAPTER 2. MODELING 11 P- P+ PRIMARY WINDING CSubP2 CSubP1 R SubP2 COXP2 RP LP COXP1 R SubP1 CK4 CK3 CK2 CK1 R SubS2 COXS2 COXS1 R SubS1 CSubS2 RS LS CSubS1 Coupling Coefficient: kPS (LP ,LS ) SECONDARY WINDING S- S+ Figure 2.7: Compact transformer model
Chapter 3 Parameter Extraction A lumped low-order model for inductors and transformers is found in chapter 2. This chapter describes the extraction of parameter method from the physical structure. 3.1 Inductance Calculation Inductance calculation of metal structures is based on the Maxwell equation. ~ ×H ▽ ~ = J~ + ∂t D ~ (3.1) With this formula it is possible to derive an inductance value for arbitrary 3-D structures. However in most cases, a closed form expression doesn’t exist. There- fore numerical methods are used to solve the problem. In our applications generally the frequencies of interest are quite low reducing the problem to a magnetoquasistatic analysis. This assumption leads to inductance expressions for coils and transformers which can be easily attained from known basic inductance formulas. In [Kehrer 00] it is shown step by step how to get this resulting expression starting from the magnetoquasistatic approximation. The result is that each transformer or inductor can be analyzed with knowledge of the self- and mutual inductances of individual conductor elements. Figure 3.1 shows a transformer with a turn ratio of n=2:2. The transformer structure can be interpreted as a composition of several rectilinear conductors. The individual conductor elements are consecutively numbered from 1 to 22. The trace with the elements 1-11 represents the primary winding which consists of two turns. On the left side is the primary port labeled with P+ and P-. The secondary winding begins on the right side with the conductor element 12 and ends with element 22. The secondary port is labelled with S+ and S-. After splitting the transformer into a sequence of rectilinear conductors it is neces- sary to get information about the self inductances from each segment and mutual 12
CHAPTER 3. PARAMETER EXTRACTION 13 Figure 3.1: Square-shaped monolithic transformer with a turn ratio of n = 2 : 2. inductances between each other. Appropriate formulas for self and mutual induc- tances of straight conductors with rectangular cross section and constant current density can be found in [Greenhouse 74] and [Grover 46]. With this information, we are able to build inductance formulas for the whole transformer. The self inductances of the primary winding LP and secondary winding LS is the sum of all self inductances Li of the conductors in the particular winding plus the sum of the mutual inductances Mi ,k between the conductors within one winding. The complete self inductance of the windings can be written as nP np −1 nP X X X LP = Li + 2 Mi,k (3.2) i=1 i=1 k=i+1 nPX +nS XS −1 npX nP +n +nS LS = Li + 2 Mi,k (3.3) i=nP +1 i=nP +1 k=i+1 where i, k are the numbers of the individual conductors (i.e. For the secondary winding in Fig. 3.1 the conductor numbers are i = 12 ... 22 ). It should be men- tioned, that Mi ,k changes the sign depending on the current direction in the segments. For instance, two parallel segments have a negative mutual coupling and segments placed antiparallel a positive coupling. The mutual inductance M between the two windings is the sum of the mutual in- ductances of each primary conductor to each secondary conductor. The complete mutual inductance between the windings can be written as nP X nPX +nS M= Mi,k (3.4) i=1 k=nP +1 The summation indices represent the numbers of the individual conductors.
CHAPTER 3. PARAMETER EXTRACTION 14 This approach to calculate the overall inductance by summing the inductances from joined wire segments can be found in the literature known as Greenhouse method [Greenhouse 74]. It is applicable as long as there exists self inductance and mutual inductance expressions for the single segments. This is not a limita- tion in our applications since the geometries of planar transformers and inductors are based on rectangle- or polygon-shape turns which consists of rectilinear con- ductors. A similar algorithm in a more complex form is realized in the freeware program FastHenry. FastHenry [MIT 96] is a program capable to compute self and mutual inductances of arbitrary tridimensional conductive structures in a magnetoqua- sistatic approximation. The algorithm used in FastHenry is an acceleration of a mesh formulation approach. The internal resulting linear system from the mesh formulation is solved using a generalized minimal residual algorithm with a fast multipole algorithm to efficiently compute the problem. This allows a very short calculation time. The user just has to specify an input file where the conductors are defined as a sequence of rectilinear segments. The current distribution in the structure will automatically be calculated by the program with the help of the created meshes. Therefore the signs of the calculated mutual inductance are al- ways correctly assigned. Hence the user is only constrained to handle the physical dimensions and one doesn’t have to consider the current flow direction in each segment. The resulting self and mutual inductance values relate on user defined input ports. These terminals may be set by the user at any places along the metal structure. Due of short processing time and easy handling of the conductor elements, Fas- tHenry is suitable for our applications. Therefore, the freeware program is pre- ferred instead of our own Greenhouse algorithm in the software core of FastTrafo. It provides an interface for generating appropriate FastHenry input files which describe the transformer or inductor structures. 3.2 Serial Resistance The ohmic losses in the winding are caused by finite conductivity of the metal. An analytic estimation of the series resistance may be obtained from the basic formula of straight rectangle conductors (Fig. 3.2). l R=ρ (3.5) wh where ρ represents the resistivity of the material [Ωm], l the total length [m] of the winding and w, h the cross-section dimensions [m] of the winding trace. The equation (3.5) is valid for a uniform current distribution along the cross- section. This condition is fulfilled only for direct current and low frequencies. At
CHAPTER 3. PARAMETER EXTRACTION 15 Figure 3.2: Straight rectangular conductor increasing frequencies the current density becomes more and more nonuniform due to high frequency effects in the metal. They can by identified as skin and proximity effect. The origin of both lies in penetration of time varying magnetic fields in the metal. During the phenomena of skin effect, the magnetic field in the metal is pro- duced by the current flow in the conductor itself. The induced eddy currents in the conductor force most of the current to flow near the boundary of the metal conductor. In consequence of the higher current density on the edges, the serial resistance increases with the frequency. A formula for the high frequency resis- tance in rectangle conductors (Fig. 3.2) based on the direct current case given by [Lofti 95]. 1 !2 !5 10 f f RAC = RDC 1 + + (3.6) fl fu s −2 πρ π2ρ h2 fl = , fu = K 1 − (3.7) 2µwh µh2 w2 where w, h are the cross-section dimensions [m], µ is the permeability [Vs/Am] of the metal. RDC is the resistance [Ω] in the direct current mode. The frequencies fl and fu [Hz] are the cutting frequencies of the low frequency case and of the high frequency case. K is the elliptic integral first order π Z 2 1 K(x) = q dφ (3.8) 0 1 − x2 sin2 (φ) In contrast to the skin effect, the proximity effect only occurs if at least two con- ductors are present. The magnetic fields from each conductor affects the current flow in the other, resulting in a non-uniform current distribution. The proxim- ity effect is similar to the skin effect. Decrease of effective cross-sectional area of
CHAPTER 3. PARAMETER EXTRACTION 16 the conductor increases the resistance. In this case, the mathematical problem is more complex due to the interaction of the second or more conductors. Hence, it is not possible to solve the problem with a closed formula, as can be done in case of skin effect and therefore numerical methods must be implemented. In FastTrafo the serial resistance is calculated by the program FastHenry [MIT 96]. In addition to the inductances between defined terminals the software delivers the effective serial resistances. The internal used algorithm is based on (3.5) which assumes a uniform current density along the cross-section. However, it is possible to take the skin and proximity effect into account. The whole cross-section of the conductor is divided into a number of rectangle filaments (Fig. 3.3). The current density inside each filament is assumed to be constant but the magnitude may differ from filament to filament. An iterative algorithm considers the interaction between the magnetic fields produced by each filament and the current in each filament. The result is an approximation of the current distribution through a bundle of filaments where each sustains a constant current density. With this discretized current distribution and formula (3.5) it is possible for the program to evaluate the equivalent series resistance of the whole conductor. I Figure 3.3: Conductor discretization into a bundle of filaments It is evident that the accuracy of the approximation depends on the number of discretized elements. But it should be mentioned that there exists a trade off between the accuracy and processing time of the calculation. 3.3 Substrate Resistance The substrate resistance represents the ohmic losses in the substrate. They are caused by the current flow between the winding conductor and the ground con- tact. Although the winding is embedded in a non-conducting dielectric, a current flow is possible through the capacitive coupling between winding and substrate. An appropriate expression for the substrate resistance is derived in [Kehrer 00]. The substrate resistance calculation is based on the area where the capacitive
CHAPTER 3. PARAMETER EXTRACTION 17 coupling acts on the substrate. This area depends on the width, thickness of the winding and height position over the substrate material. Figure 3.4 shows the cross-section of the winding. The winding is represented by a full metal conductor. Figure 3.4: Winding suspended in a dielectric above the substrate [Kehrer 00]. The substrate resistance can be written as [Kehrer 00] 1 π W + 6 HOX + T Wef f RSub = ln 2 coth , for < 1 (3.9) π σSub l 8 HSub HSub π π W +6 HOX +T Wef f RSub = / ln 2 e 4 HSub , for >1 (3.10) 4 σSub l HSub where Wef f specifies the width [m] of the capacitive coupling area and is defined as Wef f = W +6 HOX +T . W is the width [m] of the winding, HOx is the distance [m] between the winding and substrate, T is the thickness [m] of the metal layer and l is the mean perimeter [m] of the winding. HSub is the thickness [m] and σSub the conductivity [S/m] of the substrate. The definition of W and l is illustrated in Fig. 3.5. The approximation that the winding can be interpreted as a full metal conductor instead of gaps between the turns has been obtained by a field simulation. In case of a transformer the primary and secondary winding must be handled separately. Fig. 3.6 shows the decisive dimensions for applying 3.9 and 3.10. The influence on the serial resistance of one winding through the interaction with the second winding can be neglected.
CHAPTER 3. PARAMETER EXTRACTION 18 Winding mean perimeter l Winding width W Figure 3.5: Inductor: Definition of mean perimeter and winding width Primary winding Secondary winding W prim l prim W sec l sec Figure 3.6: Transformer: Definition of mean perimeters and winding widths
CHAPTER 3. PARAMETER EXTRACTION 19 3.4 Substrate Capacitance At low frequencies and in low-resistive substrates the parasitic effect is mainly determined by the resistance of the substrate. With decreasing frequency or using high-resistive substrates another material effect must be considered: parasitic capacitive coupling into the substrate. This coupling effect can be taken into account by a capacitor connected in parallel to the substrate resistor. With the help of the substrate resistance from section 3.3 and substrate material constants an expression will be derived in the following. The electrical behaviour in the substrate material can be directly observed by considering the configuration shown in Fig. 3.7. It shows a substrate material block placed between two ideal conductor plates. The electrical equivalent circuit of the physical configuration consists of the resistor RSub and the shunt-capacitor CSub . Figure 3.7: Substrate block and equivalent circuit. The electrical resistance between the plates can be expressed by h RSub = ρ (3.11) A where ρ represents the resistivity [Ωm] of the substrate, h height [m] of the sub- strate block and A [m2 ] the base area of the block. Beside the resistance, there exists a capacitance between the conductor plates. It can be derived from the well-known plate capacitor formula A CSub = ǫr ǫ0 (3.12) h where ǫ0 is the permittivity of free space [As/Vm] and ǫr the relative permittivity of substrate [1], h height [m] of the substrate block and A [m2 ] the base area of the block.
CHAPTER 3. PARAMETER EXTRACTION 20 It is noticeable that 3.11 and 3.12 include the same geometric factor h/A or its reciprocal. Substituting the geometric factors yields RSub CSub = ρ ǫr ǫ0 (3.13) Formula 3.13 represents now a relation between the resistance and capacitance independent on the geometric form of the material block. Hence the substrate capacitance follows the conventional knowledge of the substrate resistance and material constants. Another relevant point of interest is the expression on the right side of (3.13). It represents the inherent time constant of the material. The reciprocal leads to the cut-off frequency fC of the material ωC 1 1 fC = = = (3.14) 2π 2πρǫr ǫ0 τSub where τSub [s] represents the material time constant. The cut-off frequency marks the frequency border where the capacitance in- fluences in the substrate are no longer negligible. For instance, a typical high doped silicon substrate material with ρ=18.5 Ωm and ǫr = 11.9 keeps the cut-off- frequency fC =8.14 GHz. 3.5 Oxide and Interwinding Capacitance The oxide and inter winding capacitance are based on electrostatic parameter extraction. For a fast extraction, it is useful to make the following two assumptions in the physical structure of the inductor or transformer to simplify calculations: • The typical resistivity in the underlying substrate is significantly smaller as in oxide material. This allows the approximation to replace the substrate with ideal conductor material. • The second simplification results from the cross-section of the windings. The form is always the same, independent on the position of the cut (Fig. 3.8). In accordance to the form, the static capacitance distribution along the winding is uniform. Once the capacitances per unit length is determined, it is then possible by using the average length to get an expression for the static capacitances of the structure. This assumption reduces the 3-dimensional problem to a 2-dimensional one as a function of the cross-section. With these two simplifications the capacitance calculation is reduced to a static multiple coupled line analysis. The lines are buried in dielectrica without the exis- tence of any lossy material. Many analytic formulas can be found in the literature
CHAPTER 3. PARAMETER EXTRACTION 21 Cut (a) (b) Figure 3.8: (a) 3-D Symmetrical inductor (b) Cross-section for solving that problem. However in those formulas, there exists limitations in shape and constellation of the conductors. The line constellation in the cross- section of inductors and transformers is not always as symmetric as shown in Fig. 3.8. In general the traces vary in their widths and spacings between each other. The best and most accurate way to extract the capacitance from such varying dimensions is the usage of capacitance extraction tools based on numer- ical techniques. In FastTrafo the software tool FastCap [MIT 92] is used. It is a freeware program developed by the MIT. Oxide Capacitance Calculation The following example shows a general way to calculate the parasitic capacitance of different inductors or transformers. The calculation procedure is demonstrated on a symmetrical inductor but can be implemented on all other types. The same steps are realized in the software program FastTrafo. Figure 3.9 shows the top view and cross-section of the inductor. The inductor con- sists of a winding with three turns realized on two metal layers. The traces are numbered from 1 to 3 beginning with the innermost turn. In the cross-section, the layer and turn constellation located above the metal plane constitutes the substrate material. This cross-section is the input information for the static ca- pacitance calculation with the help of FastCap. One turn in Fig. 3.9 always consists of two parallel metal layers. In the cross- section this can be seen as two stacked metal lines. As they are on same potential no capacitance arises in between. The capacitors C1’, C2’, C3’ represent the capacitances per unit length between each trace and substrate, C12’ and C23’ between the traces. Their values are calculated using FastCap. The total static oxide capacitance COx of the inductor is determined by the
CHAPTER 3. PARAMETER EXTRACTION 22 Crossing area Turn1 Turn2 Turn3 Figure 3.9: (a) Oxide capacitance calculation (b) Cross-section capacitances per unit length C’ and mean lengths of the traces lm (3.15). Not included in the mean lengths is the width of the crossing area wcr . The capacitance in the crossing area must be considered as an extra term Ccr . COx = C1′ lm1 + C2′ lm2 + C3′ lm3 + Ccr (3.15) Since the field distribution in the crossing area is not uniform, an accurate value for Ccr can only achieved by a 3-dimensional numerical extraction. To save cal- culation time, it is recommended to estimate the value of the capacitance. A first-order approximation can be done with the plate capacitor formula (3.16). ǫA C= (3.16) d Innerwinding Capacitance Calculation In the low-order model of an inductor, the distributed capacitance across the winding must be substituted by a single equivalent capacitor Cequ . The capaci- tance value can be calculated by the stored electrical energy between the turns. The resulting energy must be the same as in case of a single capacitor (Fig. 3.10). The figure illustrates the distributed capacitance between the turns as lumped capacitors. Their static capacitance values are based on turn to turn capacitance per unit length, Fig. 3.9b. The capacitive coupling in the crossing area is neglected for the innerwinding capacitance calculation.
CHAPTER 3. PARAMETER EXTRACTION 23 The electrical energy stored in a capacitor is defined as: C V2 E= (3.17) 2 where C is its capacitance and V denotes the voltage across the capacitor. By applying (3.17) on each capacitor in Fig. 3.10, it is possible to determine the whole stored energy between the turns. To acquire the voltage on each capacitor, it is necessary to calculate the potential along the winding which can be done determined by decomposing the inductor into n-segments and connecting an AC voltage source as shown in Fig. 3.10a. C’ v0 AC Crossing area V0 Cequ Figure 3.10: a)Distributed capacitance of the winding b)Equivalent capacitor Each segment represents a conductor element with the inherent impedance Zk = Rk + jωLk (3.18) where Rk is the ohmic resistance, Lk represents the complete inductance of each segment and ω the exciting frequency. Lk includes the self and all mutual induc- tances which take effect on the conductor element. Determination of Rk and Lk is described in section 3.2 and section 3.1 respectively. All segments are connected in series. The voltage drop along one segment is assumed to be constant. Leakage currents from the segments to ground or between
CHAPTER 3. PARAMETER EXTRACTION 24 adjacent segments are neglected. For this reason, all segments carry same current and the voltage drop on each segment Vk is proportional to their impedances Zk . From the Kirchoff law, it follows that the summation over all n segments voltages leads to the source voltage V0 . n X Vk ∝ Zk V0 = Vk (3.19) k=1 With these two relations, the voltage profile across the winding is well defined and the voltage on each capacitor results from the potential difference between two adjacent segments, where it is connected. Figure 3.11: Two adjacent segments Fig. 3.11 shows a section of the inductor with two adjacent parallel segments. The stored electrical energy between the segments can be expressed by C ′ lmbs ∆V 2 EP = (3.20) 2 where C’ represents the capacitance per unit length, lmbs the geometric mean length of both segments and ∆V denotes the voltage difference between the seg- ments. The shaded area in Fig. 3.11 represents boundary for energy calculation using 3.20. The total electrical energy stored in the winding EW results by summing all partial electrical energies EP along the winding, which is calculated using 3.20.
CHAPTER 3. PARAMETER EXTRACTION 25 X EW = EP,k (3.21) k The equivalent capacitor must store the same electric energy EW as the winding. From (3.22), (3.20) and (3.17) result in the capacitance value for the equivalent capacitor Cequ 1 X ′ Cequ = 2 C lmbs,k ∆Vk2 (3.22) V0 k V0 represents the applied voltage between the two winding ports, C’ represents the capacitance per unit length between the turns. lmbs,k is the mean length between two adjacent parallel segments and Vk the potential difference between these segments (Fig. 3.11).
CHAPTER 3. PARAMETER EXTRACTION 26 3.6 Test-Structures and De-embedding Before using monolithic inductors and transformers in integrated circuits it is rec- ommended to characterize their performance by different measurements which is usually performed with the help of a network analyzer. The network analyzer pro- vides the scattering parameters which describe the electrical behaviour between input and output ports of the test object(DUT). Often, these measurements are performed directly on wafer. Although special RF frequency probes are used for this task they can not be placed directly on the test object as the geometrical dimensions of the probes rarely match with the ports of the test object. Therefore the test object is embedded in a test structure with defined geometric dimensions of the ports. However, these structures are afflicted with parasitic inductances and capacitances which largely influence the measurement of the actual DUT. In order to obtain the real S-parameters of the DUT, the parasitics have to be characterized. Their influences must be subtracted from the measurement on the test structure and the phenomena is referred to as de-embedding. Test object (DUT): Transformer Figure 3.12: Test structure: DUT, Open, Short De-embedding: Short - Open Structure The task of de-embedding is to mitigate the measured S-parameters data from the parasitics of the test structure which are caused by the probe pads and metal line, connected to the DUT. In our application, this is achieved by measuring the S-parameters on two additional structures. In the first structure, the DUT is replaced by a short in the second by an open. With these additional mea- surements, it is possible to calculate the correct S-parameters of the DUT. The correction procedure can be explained representing schematically, the circuit of the test structure shown in Fig. 3.12.
CHAPTER 3. PARAMETER EXTRACTION 27 DUT: Sparas. Y2 Z1 Z3 Port1 Y1 Z2 D.U.T Z4 Y3 Port2 . SDUT a) Open: S open Y2 Z1 Z3 Port1 Y1 Z2 Z4 Y3 Port2 b) Short: S short Y2 Z1 Z3 Port1 Y1 Z2 Z4 Y3 Port2 c) Figure 3.13: Deembedding equivalent circuits: a)Dut b)Open c)Short Figure 3.13a shows an equivalent circuit of the test structure with DUT. On the
CHAPTER 3. PARAMETER EXTRACTION 28 left and right side of the DUT are the ports where the probes are placed during the measurement. The DUT is symbolized by a two port box. The box is sur- rounded by admittances and impedances which represent the additional parasitic due to the test structure. The admittances Y1 , Y3 , represent the capacitive cou- pling between the metal interconnections and the silicon substrate on each port, Y2 the capacitive coupling between the ports. Z1 , Z3 , originate from the metal interconnections series impedances between the ports of the test structure and DUT while Z2 , Z4 represent the serial metal interconnections from the DUT to ground. Figure 3.13b shows the circuit in case of an open. The serial impedances Z1 -Z4 are not connected and hence neglected. Just the admittances Y1 , Y2 , Y3 remain in the measurement. Figure 3.13c shows the short de-embedding circuit. The impedances Z1 , Z2 and Z3 , Z4 are connected between signal and ground. With the three measured S-parameters sets Sparas. , Sshort , Sopen (Fig. 3.13) a formula can be specified which leads to the correct S-parameter set SDU T of the DUT which proceed from the impedance and admittance matrices. From the conversion of the matrices exists the relations [Zinke 95]: 1 h i Y = (E − S)(E + S)−1 (3.23) Z0 h i Z = Z0 (E + S)(E − S)−1 (3.24) S = (Z/Z0 − E)(Z/Z0 + E)−1 (3.25) S = (E − Z0 Y)(E + Z0 Y)−1 (3.26) Z = Y−1 (3.27) where Z0 is the characteristic impedance of the measurement system and E rep- resents the identity matrix with ones on the diagonal and zeros elsewhere. ! 1 0 E= 0 1 As shown in Figure 3.13b the parasitic admittances Y1 -Y3 can be easily found by the open configuration. For determination of parasitic impedances Z1 -Z4 , it is necessary to consider the open and short configuration. The impedance matrix with the parasitic impedances Z1 -Z4 yields from the subtraction of open and short admittance matrices (3.28). ZparsiticZ = (Yshort − Yopen )−1 (3.28) Now, the correct Z-parameter of the DUT can be attained by subtracting ZparsiticZ . ZDUT = (Yparas. − Yopen )−1 − ZparsiticZ (3.29) Applying (3.25) yields the correct S-parameter of the DUT.
Chapter 4 Experimental Results In this chapter measurement results are compared to FastTrafo simulation results which is done by example of an inductor and a transformer in silicon bipolar technology. Further, in the first example, the increasing accuracy with a second order model will be illustrated in comparison to the first order model. The measurements of the transformer and inductor were performed by a two port network analyzer in a Z0 = 50 Ω test system. The test structure and de-embedding procedure were introduced in section 3.6. The network analyzer provides the scattering parameters of the test object. With the help of the transformation formulas 3.23 - 3.27, other relevant parameters of the test object can be derived. 4.1 A 4.7nH Inductor for 2 GHz The inductor in this section consists of symmetrical winding with N=5 turns (Fig. 4.1). The inductance is about 4.7 nH at low frequencies. The self resonant frequency of the inductor is near to 7.3 GHz. Figure 4.1: Winding scheme of the inductor 29
CHAPTER 4. EXPERIMENTAL RESULTS 30 Figure 4.2: Metal structure and technologie cross-section of the inductor The inductor is fabricated in Si bipolar process B7HF. In this process, the metal layers are composed of aluminium (σ = 33e6 S/m) and are embedded in sili- condioxide SiO2 , with a relative permittivity of εr =3.9. The oxide is arranged over a p− - doped silicon substrate, which has a εr =11.9 and a conductance of 5.4 S/m. Although the process allows several metal layers, the winding resides just on one single metal layer. An additional second metal layer is only used for
CHAPTER 4. EXPERIMENTAL RESULTS 31 the interconnection between the turns. Fig.4.2 illustrates the metal structure of the winding and a cross section from the technology. With the given dimensions of the winding and the technology data, FastTrafo provides a first order electrical model (Fig. 4.3) and a second order electrical model (Fig. 4.4) of the inductor after parameter extraction. The electrical behav- iour of these two models are compared to the data attained from the 2-port on wafer measurement. Figure 4.3: First order equivalent circuit of the inductor Figure 4.4: Second order equivalent circuit of the inductor Figure 4.5 and Fig. 4.6 display the scattering parameters S11 and S21. S11 rep- resents the input reflection factor and S21 the transmission factor of the induc- tor. Both parameters are simulated and measured in a frequency range between f=200 MHz and f=13 GHz. The marks on the curves help to compare the values
CHAPTER 4. EXPERIMENTAL RESULTS 32 at the same frequencies. Both simulated models show the same basic frequency behaviour as the measurement. The second order model is slightly closer to the measured data, especially at higher frequencies. Figure 4.5: Measured and simulated scattering parameter S11 of the inductor Figure 4.7 and Fig. 4.8 show the real and the imaginary part of the reciprocal of the admittance parameter Y11. The curves give the information about the input impedance of the inductor when the second port is shorten to ground. This is a very important exciting mode of the inductor which is often used in applications. The maximum value of the real part indicates the parallel resonant frequency of the inductor. The predicted resonant frequencies from the models at 7.2 GHz and 7.36 GHz are close to the measured values at 7.3 GHz. Figure 4.9 illustrates the quality factor Q of the inductor at shorten output port. Q can be expressed by the ratio between the imaginary and real part of the input impedance. Q = Im Y11−1 /Re Y11−1 (4.1) Figure 4.10 shows the effective inductance between the two ports of the inductor over the frequency. The inductance can be extracted from the input resistance at shorten output by L = Im Y11−1 /ω (4.2)
CHAPTER 4. EXPERIMENTAL RESULTS 33 Figure 4.6: Measured and simulated scattering parameter S21 of the inductor Again, a good match is observed between the measurements and the simulated models. Note, the inductance changes its sign at resonant frequency to a negative value. That implies that the inductor loses its inductive character. Hence, beyond the resonant frequency the device acts as a capacitor rather than an inductor.
CHAPTER 4. EXPERIMENTAL RESULTS 34 Figure 4.7: Measured and simulated input impedance real(1/Y11) of the inductor Figure 4.8: Measured and simulated input impedance imag(1/Y11) of the inductor
CHAPTER 4. EXPERIMENTAL RESULTS 35 Figure 4.9: Measured and simulated quality factor of the inductor Figure 4.10: Measured and simulated inductance of the inductor
CHAPTER 4. EXPERIMENTAL RESULTS 36 4.2 A 3:2 Transformer for 5.8 GHz The transformer is realized with two planar symmetrical windings. The primary winding consists of 3 turns and the secondary of 2 turns. Additionally, the sec- ondary winding has a centertap which allows a usage in balanced applications. The transformer is designed for an operating frequency of 5.8 GHz. An applica- tion of this transformer has been already mentioned in the introduction chapter as the input stage transformer in the 5.8 Ghz power amplifier (Fig. 1.1). Fig.4.11 shows the winding scheme of the transformer. P1 S1 N=3:2 P3 P+ S+ S2 P2 1 S+ P+ 3 SCT SCT P- S- 1 P- S- Figure 4.11: Winding scheme of the transformer The transformer is fabricated in Si bipolar process B6HFC. In this process, the metal layers consist of aluminium (σ = 33e6 S/m) , embedded in silicon-dioxide SiO2 having a relative permittivity of εr =3.9. The oxide is arranged over a p− - doped silicon substrate, which has a εr =11.9 and a conductance of 12.5 S/m. Fig. 4.12 illustrates the metal structure of the winding and a cross-section from the technology. FastTrafo delivers an electrical model (Fig. 4.13) of the transformer based on the geometrical and technology data (Fig. 4.12). Note that the inductance on the secondary side is splitted into two identical parts LS1 and LS2 due to the consideration of a centertap. The magnetic coupling between LS1 and LS2 is specified by the coupling coefficient k3. The coefficients k1 and k2 express the coupling between each splitted secondary inductance and the inductance on the primary side Lp . Figure 4.14 and Fig. 4.15 illustrate the reflection and transmission factor of the two port transformer where port1 is related to the primary side and port2 to the secondary side of the transformer, as shown in Fig. 4.14. The centertap on the secondary is left open and therefore not taken into consideration during measure- ments. The simulated scattering parameters show a good agreement to the measured data in a frequency range from 1 GHz up to 11 GHz. Above this range, the data differs
CHAPTER 4. EXPERIMENTAL RESULTS 37 Figure 4.12: Metal structure and technology cross-section of the transformer more and more with increasing frequency. The deviation between the the model prediction and measurement can be better observed by the following relevant parameters. Figure 4.16 shows the inductances of the primary and secondary winding as a function of frequency. The inductances are derived from the impedance parame- ters by LP = Im (Z11 ) /ω (4.3) LS = Im (Z22 ) /ω (4.4)
CHAPTER 4. EXPERIMENTAL RESULTS 38 Figure 4.13: Schematic of the transformer Figure 4.14: Measured and simulated S11, S22 of the transformer
CHAPTER 4. EXPERIMENTAL RESULTS 39 Figure 4.15: Measured and simulated S21 of the transformer where LP and LS represents the inductance of the primary and of the secondary winding respectively. The inductance prediction of the secondary winding is close to the measurements. Further, the measured and predicted inductance on the primary side shows the same run but there exists a deviation in their slopes. An explanation for the better prediction of the secondary side can be found in the splitted inductance due to the centertap. As shown in the previous inductor example such splitting increases the accuracy in modeling. Figure 4.17 shows the coupling coefficient kP S as a function of frequency. The coefficient denotes the strength of magnetic coupling between the primary and secondary winding and can be expressed by the mutual and self inductances of the windings. M k(LP , LS ) = √ (4.5) LP LS The mutual inductance can be extracted from the impedance and admittance parameters as s Z22 M = (Y11−1 − Z11 ) 2 (4.6) ω From the self inductances in (4.3) and (4.4), it follows v u (Y −1 − Z11 )Z22 u k(LP , LS ) = t 11 (4.7) Im(Z11 )Im(Z22 ) The simulated coupling coefficient shows a good agreement with the measured one. Note that the coupling coefficient kP S has its minimum value at the self
CHAPTER 4. EXPERIMENTAL RESULTS 40 Measurement L primary Model L primary Measurement L secondary Model L secondary Figure 4.16: Measured and simulated inductance of the transformer resonant frequency fres =12 GHz. Beyond the resonant frequency kP S grows over a value of 1. However, it is not physically possible since the coupling in a passive system is limited to a maximum value of 1. Additionally, such a behaviour can be explained taking into consideration formula 4.7 as the relation is validated to frequencies below the resonant frequency.
CHAPTER 4. EXPERIMENTAL RESULTS 41 Measurement Model Figure 4.17: Measured and simulated coupling factor of the transformer
Chapter 5 Conclusion In this work, methods have been presented that allow a fast characterization of monolithic integrated inductors and transformers in Si/SiGe bipolar and CMOS technologies. The characterization is based on an equivalent electrical low-order model. All parameters of the model are extracted from the physical structure of the device. A user-friendly program FastTrafo v3.2 has been developed which incorporates all methods discussed in this thesis. The short computation time and easy handling of the program allows the chip designer to find out the optimum inductors and transformers for different integrated circuit designs. The models provided by FastTrafo v3.2 have been verified by measurements on several inductors and transformers. The devices have varied in their geometries and operating frequencies. The models and measurements show a good agree- ment up to their self resonant frequency. The verification was performed up to a frequency of 25 GHz. Two design examples are presented in this work. The program is used in different divisions of Infineon Technologies. For instance, it is used in the divisions of Wireless Solution and Automotive&Industrial for designing and optimizing transformers for integrated power amplifier as well as for integrated high voltage applications. 42
You can also read