Biocomposites Developed with Litchi Peel Based on Epoxy Resin: Mechanical Properties and Flame Retardant - Hindawi.com
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Hindawi Journal of Chemistry Volume 2021, Article ID 3287733, 9 pages https://doi.org/10.1155/2021/3287733 Research Article Biocomposites Developed with Litchi Peel Based on Epoxy Resin: Mechanical Properties and Flame Retardant Tuan Anh Nguyen Faculty of Chemical Technology, Hanoi University of Industry (HaUI), No. 298, Cau Dien Street, Bac Tu Liem District, Hanoi 100000, Vietnam Correspondence should be addressed to Tuan Anh Nguyen; anhnt@haui.edu.vn Received 23 June 2021; Accepted 18 August 2021; Published 31 August 2021 Academic Editor: Ajaya Kumar Singh Copyright © 2021 Tuan Anh Nguyen. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited. Bio-based composites are reinforced polymeric materials, which include one or two bio-based components. Biocomposites have recently attracted great attention for applications ranging from home appliances to the automotive industry. The outstanding advantages are low cost, biodegradability, lightness, availability, and solving environmental problems. In recent days, biode- gradable natural fibers are attracting a great deal of interest from researchers to work on and develop a new type of composite material for diverse applications. The objective of this work is to evaluate fire resistance and mechanical properties of epoxy polymer composites reinforced with lychee peel (Vietnam), at 10 wt%, 20 wt%, and 30 wt% mass%. The study showed that the mechanical properties and flame retardancy tended to increase in the presence of lychee peel reinforcement. In the combined ratios, 20 wt% lychee rind gave a limiting oxygen index of 21.5%, with a burning rate of 23.45 mm/min. In terms of mechanical strength, in which the Izod impact strength increased by 26.46%, the compressive strength increased by 25.20% and the tensile strength increased by 20.62%. The microscopic images (SEM images) show that the particle distribution is quite good and the adhesion and wetting compatibility on the two-phase interface of lychee peel-epoxy resin are strong. 1. Introduction biodegradable composite materials. In addition, banana fibers and eggshells are used as fillers to make biomaterials for Currently, the world is facing a lot of problems related to waste concrete reinforcement, obtained from agricultural and management. Particularly, organic recycling waste or rational postconsumer wastes [4]. Furthermore, chicken femur and use of waste is a primary concern. Sources of waste are medical beak and fish bones were used to make adsorbents to reduce waste, organic waste, and plastic waste. Of these three cate- Cd2+ from aqueous media [5]. Antonio Mancino et al. have gories, organic waste is produced in abundance around the studied using sisal fibers to reinforce epoxy-based composites world. The organic waste includes kitchen waste such as (green), and the results show that the mechanical properties vegetable peels, fruits, leaves, eggshells, green stalks, and are improved (allowing the tensile strength to increase by 28%; vegetables in a chopped state. Many of these have biode- the fibers are randomly improved) [6]. Used coffee grounds gradable properties [1]. The study of mechanical properties of are a biodegradable organic waste that has been studied by Li fiber-reinforced composites is of great interest to many sci- et al. [7]. In the work, the research has been carried out to entists. Biodegradable organic wastes such as lemon peels, reduce the brown color of used coffee grounds and strengthen onion peels, and potato and carrot peels have recently been polylactic acid (PLA) composites. Mohammad Saberian and studied to make environmentally friendly, biodegradable colleagues also did an overview of the recycling of used coffee composites. Green composites were developed using various grounds, oriented to the application as a building material [8]. fillers such as the outermost peel of a lemon [1], onion, potato, Parbin et al. evaluated the mechanical properties of natural and carrot [2], and cellulose and silk fibroin [3] have recently fiber-reinforced epoxy composites, concluding that fibers of been studied for their production of environmentally friendly, natural origin such as plant fiber and animal fiber have very
2 Journal of Chemistry good compatibility with epoxy resin. It can be concluded from degradation, reduces pollution, and saves the Earth. Fur- this review that natural fibers are very compatible with epoxy thermore, the reuse of wastes from the agricultural and food substrates because both fibers and matrix adhere to each other industries as reinforcing materials or additives for com- very well forming a strong bond between them. They have the posites is a preferred research direction. Natural fiber potential to replace synthetic fibers in the world of composite composites also help rural economic development [27]. In manufacturing because they exhibit the same or better physics this work, the effects of natural fibers obtained from organic and mechanical properties in many cases [9]. Natural fiber- waste (lychee peels) were studied, and the morphological containing epoxy composites have great potential for engi- structure, mechanical properties, and flame retardancy were neering applications due to their environmental suitability and evaluated. The focus of this work is on the use of agricultural technical and economic feasibility. Many efforts have been waste, lychee peel, as reinforcement for epoxy composite done in this direction to create these relatively new composites. materials at the following concentrations: 0 wt%, 10 wt%, 20 To improve compatibility, the researchers used different wt%, and 30 wt%. methods, such as treating natural fibers with NaOH, silane, and ultrasonic. However, alkali treatment is the most widely 2. Materials and Methods used and is believed to be the technique to enhance substrate compatibility and improve composite properties [10]. Torres- 2.1. Materials. Epikote 240 epoxy (E 240) derived from Arellano et al. have studied the incorporation of natural fibers bisphenol F was purchased from Shell Chemicals (USA) with such as Henequen, Ixtle, and Jute into biobased epoxy resins. 24.6% epoxy content, epoxy equivalent of 185-196, and vis- Mauricio Torres-Arellano and colleagues have studied the cosity at 250C in the range of 0,7 ÷ 1,1 Pa.s. Diethylene application of natural fibers such as Henequen, Ixtle, and Jute triamin (DETA) was purchased from Sigma-Aldrich. into biobased epoxy resins. The results show that the Jute fiber Chemical formula of DETA is H2N(CH2)NH(CH2)2NH2 reinforcement provides high stiffness and strength while the with molar weight of 103 g.mol-1, and specific gravity at 25°C Henequen fiber shows a high strain value [11]. Ayyappa of 0.95 g/cm3. Litchi (Litchi Chinensis) peel was supplied Atmakuri et al. studied the mechanical properties and wetting form Thanh Ha district, Hai Dương province, Vietnam. ability of hybrid epoxy composites reinforced with hemp/flax NaOH was purchased form Sigma-Aldrich, Vietnam. fiber and banana/pineapple fiber. The results of the work show that hemp and flax fibers are a potential alternative to rein- forcements in composites. Hemp and flax fibers can be used 2.2. Methods for structural applications [12]. Rajeshkumar et al. studied 2.2.1. Sample Preparation. Litchi peel (LP) is peeled from improving the mechanical properties of epoxy resins rein- lychee fruit and dried in the sun for 7 days to remove moisture. forced with natural fibers (Phoenix sp.). In this experiment, the The dried pods are ground into a powder. To achieve uniform effects of reinforced content (0%, 10%, 20%, 30%, 40%, and particle size, the sieving method is used. The material was then 50% by volume) and material form (bead (300 mm) and washed with distilled water several times and immersed in 5% thread (10 mm, 20 mm and 30 mm)) were evaluated. The 40% NaOH solution for 3 h at room temperature. The beads were volume fraction of the 20 mm long fiber represents a good further washed with distilled water to remove NaOH. Continue compromise to obtain a good quality composite [13]. Research drying at 50 degrees Celsius for 24 hours until dry. Biosynthetic on reinforcement for green composites, such as cellulose fiber materials were fabricated with litchi peel (LP) content: 10 wt%, with abundant supply, is a modern approach. Look spe- 20 wt%, and 30 wt% (see Figure 1). cifically for cellulose fibers that are produced by natural pathways such as silk or by biological pathways. The structure of the yarn is preserved, and the yarn has many 2.2.2. Analysis special properties, including bacterial cellulose fibers. Bac- terial cellulose (BC) fibers with purity, purity, and high (1) Fire Retardant Evaluation Method. Limiting oxygen content have been noticed by many scientists [14–18]. Epoxy index (LOI) according to JIS K720 standard (Japan): the is widely used with good mechanical properties and high sample bars used for the test were 150 × 6.5 × 3 mm3. The compatibility with reinforcing materials of natural origin average values of the five specimens were reported. The selected for the manufacture of synthetic materials with horizontal burning tests (UL-94HB): standard bar speci- natural fiber reinforcement. However, the disadvantage of mens are to be 125 ± 5 mm long by 13.0 ± 0.5 mm wide and epoxy resin is its brittleness. Therefore, in order to improve provided in the minimum thickness and 3.0 (−0.0 + 0.2) mm this property, there are many works that have been studied thick (ASTM D635-12). The average values of the five to strengthen it with different materials such as glass fiber, specimens were reported. natural fiber, carbon fabric, and nanoadditives (nanoclay The UL 94 flame retardant and oxygen limit tests are [19] and multiwalled carbon nanotubes [20, 21]) and hy- conducted at the Polymer Materials Research Center-Hanoi bridize them with fly ash fillers [22–25], epoxidized linseed University of Technology, Vietnam. oil [26], and so on. Green composite materials are receiving much research attention and have an important role and (2) Method for Determining Mechanical Properties. Tensile position in the world of materials science and engineering strength was determined according to ISO 527-1993 standard today because the increasing demand of environmentally on INSTRON 5582-100 kN machine (USA) with tensile speed friendly materials more and more reduces environmental 5 mm/min, temperature 25°C, and humidity 75%. The average
Journal of Chemistry 3 Vietnamese Litchi peel Floating Vietnamese lychee Soak in in the sun, NaOH 5% 7 days Epoxy/ solution, DETA/ wash with LP 20% distilled wt water Drying at 50°C, 24 hours Figure 1: Retreatment process of litchi peel (LP). values of the five specimens were reported. The flexural strength interfaces than other ratios observed in Figures 2(b) and was determined according to ISO 178-1993 on an INSTRON 2(d). The surface roughness of the filler is also one of the 5582-100 kN machine (USA) with bending speed of 5 mm/min, factors that increase the adhesion of the particles and the temperature of 25°C, and humidity of 75%. The average values substrate. The interlacement between fillers and epoxy of the five specimens were reported. Compressive strength was resin substrate is also observed in Figure 2(d). The determined according to ISO 604-1993 standard on INSTRON bonding between fillers at a combination ratio of 20 wt% 5582-100 kN machine (USA), compression speed 5 mm/min, or more is strong. However, when increasing to 30 wt% of and temperature 25°C. The average values of the five specimens filler, it is possible that the increased content leads to the were reported. Izod impact strength was determined according formation of a larger agglomerated filler mass, which to ASTM D265 standard on Tinius Olsen machine (USA), affects the compatibility and adhesion (see Figure 2(c)). measured at Research Center for Polymer Materials, Hanoi This result is completely consistent with the announce- University of Science and Technology. The average values of the ment of Patil et al. [2]. The surface morphology of the five specimens were reported. The morphology of the samples sample observed by SEM (Figure 2) indicates that the was carried out by scanning electron microscope (SEM, particles are irregularly shaped, with a rough and porous SU3800, HITACHI, Japan), measured at Materials Room 1, surface. Therefore, these characteristics are interesting for Faculty of Mechanical Engineering Technology, Hanoi Uni- energy absorption purposes. versity of Industry, Vietnam. 3. Results and Discussion 3.2. Mechanical Properties. The mechanical properties of epoxy composites reinforced with lychee peel are presented 3.1. Morphology. The structural morphology of the hybrid in Figure 3. The results of the mechanical strength test show litchi peel (LP)/epoxy composites was evaluated by SEM and that, with 20 wt% lychee peels, higher results were obtained presented in Figure 2. From the microscopic images (Figure 2), than the combined ratios of 10 wt% and 30 wt% as shown in it can be seen that the particles are very well distributed in the Figure 3. epoxy resin matrix. Additive particles with different sizes, very Results of tensile testing using composite reinforced with good compatibility, and full wetting and full immersion in the 10 wt%, 20 wt%, and 30 wt% lychee peel showed increases epoxy resin mass were observed at the combined ratios. Part of compared with primary epoxy materials. The flexural the grain protruding from the surface is due to the material strength of each composite is reported in Figure 2, which is being destroyed by mechanical force (red circle). It was also shown to be reduced compared with the primary epoxy observed that when the sample was destroyed, the additive material. Similar results have been reported in the literature particles partially protruded from the surface and on the where, in the presence of additives of natural origin, the contact interface between the additive and the epoxy resin flexural strength tends to decrease [2]. For compressive matrix, no cracks were found. That shows that the bonding on strength and impact strength, Izod increased with the ad- the surface of phase division between epoxy resin-additives dition of lychee peel. (litchi peel) is very good. With the combination of 20 wt% additive, the tensile The litchi peel-LP combination ratio of 20 wt% forms strength reached 55.37 MPa, flexural strength 72.39 MPa, the structural morphology with better adhesion between compressive strength 135.37 MPa, and Izod impact
4 Journal of Chemistry Litchi peel (a) (b) (c) (d) Figure 2: SEM figure of composite/litchi peel (LP): (a) 10 wt% LP, (b, d) 20 wt%, and (c) 30 wt%. strength 9.08 kJ/m2 (see Figure 2). Other combinations of Figure 4(a)). These properties have influenced the change 10 wt% and 30 wt% have lower strength values. This result in mechanical properties. is said to be consistent with the structural morphological On the other hand, from Figure 4(a), due to the ap- features as argued in Figure 2. 20 wt% mass admixture pearance of additives in the plastic substrate, when the force gives structure with better adhesion and compatibility is applied, the crack’s trajectory has been changed (white than the remaining combinations (Figure 2). The in- arrow, Figure 4(a)), the crack direction is changed by the creased mechanical properties are attributed to the good existence of additives. Therefore, the process of destroying compatibility, adhesion, and penetration on interface the material requires a longer time or a stronger force. between epoxy and litchi peel. There are also other factors From Figure 5, on the interface between the additive, such as the uniform distribution, the term size, and the epoxy resin, it is observed that the compatibility is very nature of the component materials. Figure 2 shows that strong, and the adhesion is large. No phase division, wetting, when increasing to 30 wt% additive, the strength tends to or penetration of additive particles was observed at a high decrease. This can be explained by the influence of the threshold (white circle, Figure 5(b)). particle size of the additive because when the concen- The interweaving between additive particles and epoxy tration increases, it leads to high solution viscosity, lower resin is at a high level [2, 29]. On the other hand, when taking dispersion, and larger particles caused by agglomeration SEM at a different angle, the crack formation was observed. (Figure 2(c)). However, it is clear that the crack growth path was prevented According to Ying Ying Tye et al., the large size of the or changed in the presence of additive particles in the epoxy natural reinforcement will affect the reduction of mechanical matrix (see Figure 5(a), white arrow). The fracture surface strength [28]. According to Ying Ying Tye et al., the structure morphology of the material explains the good micron-sized particle reinforcement for polymer com- compatibility of the two-component materials. This is one of posites has an effect on reducing the mechanical strength the factors affecting the mechanical properties of materials. of the material. Particle size and mass percent along with The structural morphology results are consistent with the surface cohesion play a major role in the resulting me- mechanical strength. chanical strength results. Figures 4(a) and 4(b)), at two different magnifications and SEM angles, show different details about the fracture surface morphology such as grain 3.3. Flame Retardant Properties. The major disadvantage of distribution in regions, voids (color circle white), and biocomposites is their relatively poor fire resistance [30]. cracks (white arrows). In addition to these factors, particle Materials of natural origin are all flammable. They undergo and substrate adhesion were also observed (white circle, thermal decomposition at low temperatures of 200 to 300°C
Journal of Chemistry 5 70 84 82 60 80 50 78 Flexural strength (MPa) Tensile strength (MPa) 76 40 74 72 30 70 20 68 66 10 64 0 62 Neat Epoxy 10LP-Epoxy 20LP-Epoxy 30LP-Epoxy Neat Epoxy 10LP-Epoxy 20LP-Epoxy 30LP-Epoxy LP (wt.%) LP (wt.%) (a) (b) 160 10 140 9 8 Compressive strength (MPa) 120 Impact strength (KJ/m2) 7 100 6 80 5 60 4 3 40 2 20 1 0 0 Neat Epoxy 10LP-Epoxy 20LP-Epoxy 30LP-Epoxy Neat Epoxy 10LP-Epoxy 20LP-Epoxy 30LP-Epoxy LP (wt.%) LP (wt.%) (c) (d) Figure 3: Mechanical properties of epoxy composites reinforced with lychee peels at the following ratios: 0 wt% LP, 10 wt% LP, 20 wt%, and 30 wt% LP. [31, 32]. Because of its flammability, it will limit the ap- biomaterial, biocarbon (BC) is derived from different plication of the material in industrial fields. It is important biomass, such as rice husk, bamboo, grass, and sawdust to adapt materials with higher fire resistance without af- pine wood. fecting their good mechanical properties [33]. The main In this work, the effect of agricultural by-products (ly- function of a carbon-based filler is to form a protective chee peel) on the fire resistance of epoxy composites was layer of coal during the process of pyrolysis of polymers to studied. The results are presented as shown in Figures 6 limit the transfer of combustible gases and heat and thus do and 7. prevent further deterioration of the material [34]. This From the results of Figure 6 on the flame retardant carbon-rich material has recently been used as a reinforcing properties, it is shown that when combining the lychee peel agent in polymer composites and leads the way for the additive at different weight percentages into the epoxy resin production of environmentally friendly composite me- base, the flame retardant properties tend to be significantly chanical properties and fire resistance. Instead of using improved. The combination gives high flame retardant organic waste directly in the production process properties and reaches the specified threshold of 20 wt% lychee
6 Journal of Chemistry (a) (b) Figure 4: SEM image of broken surface of epoxy composite sample/litchi peel (20 wt%). (a) (b) Figure 5: SEM image of broken surface of epoxy composite, 20 wt% of litchi peel at different magnifications. 21.8 35 21.6 30 21.4 UL94-HB (mm/min) 21.2 25 21 20 LOI (%) 20.8 20.6 15 20.4 20.2 10 20 5 19.8 19.6 0 Neat Epoxy 10LP-Epoxy 20LP-Epoxy 30LP-Epoxy Neat Epoxy 10LP-Epoxy 20LP-Epoxy 30LP-Epoxy Composites Composites Figure 6: Flame retardant properties of epoxy composites reinforced with litchi peel (LP). rind with a limiting oxygen index of 21.5%; the burning rate biochar (BC) (see Figure 7). The surface has a porous hon- according to UL94-HB reaches 23.45 mm/min. eycomb structure consisting of a high carbon concentration. Additives lychee peel is a rich source of carbon-rich bio- BC filler’s honeycomb porous structure allows pene- mass, a by-product from the food industry. When burned, a tration of molten polymers during processing and they cinder block is formed and it is possible that it is a form of create a physical bond, which can lead to improved
Journal of Chemistry 7 (a) (A) (b) (B) (c) (C) Figure 7: UL94-HB test image and SEM surface image after burning: (A, a) 10 wt%, (B, b): 20 wt%, and (C, c) 30 wt% litchi peel. mechanical fit and fire resistance [34, 35]. About the fireproof 10 wt%, 20 wt%, and 30 wt%. The following conclusions are mechanism of the lychee peel, when burned, the lychee peel drawn from the current investigation: forms carbon-rich layers of charcoal and acts as heat-stable (i) With a composite rate of 20% by weight of the films. This film has limited the transport of fuel and O2, leading lychee peel, the mechanical parameters reached to improved combustion characteristics, such as limiting ox- the specified level, increasing compared to ygen index and burning rate (see Figure 7). In short, carbon- monolithic epoxy materials and other combined based fillers actively reduce the flammability of polymer ratios (10 wt%; 30 wt%). The following mechanical composites by (1) forming a protective charcoal layer and (2) properties were observed: tensile strength reached absorbing free radicals. The fire resistance of reinforcing 55.37 MPa, flexural strength 72.39 MPa, com- materials derived from organic agricultural residues depends pressive strength 135.37 MPa, and Izod impact on their compatibility with the base material. On the in- strength 9.08 kJ/m2. terface between the natural reinforcing agent and the base resin with a compatible structure, good adhesion and good (ii) In terms of flame retardant properties, with a wetting will lead to improved mechanical properties and fire combination of different mass percent, 10 wt%, 20 resistance [36, 37]. wt%, and 30 wt% lychee peel, flame retardant properties (limited oxygen index and burning rate 4. Conclusions according to UL94-HB) increase, in which the combination of 20 wt% lychee pods has a limited In this investigation, the development of a biocomposite oxygen index of 21.5% and a flame retardant rate of material to strengthen lychee peel was established and 23.45 mm/min. This ratio is the best compared to completed. Litchi pods were combined following ratios of the rest of the combinations.
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