BAE Systems Military Air Solutions - Aerospace and defense

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BAE Systems Military Air Solutions - Aerospace and defense
Aerospace and defense

BAE Systems Military Air Solutions
Teamcenter supports aircraft through 50-year lifecycle

Product                         PLM enables new business                     focuses on combat aircraft, jet trainers,
Teamcenter                      model – from customer                        reconnaissance aircraft and unmanned
                                                                             aerial vehicles, providing development,
                                requirements to after-sales
                                                                             training, repair and maintenance for air-
Business initiatives            maintenance                                  craft such as the Nimrod maritime recon-
Enterprise data management                                                   naissance and attack aircraft and the
                                Advanced air capability
                                                                             Typhoon combat fighter to name just
                                BAE Systems is a global company engaged      a few.
Business challenges             in the development, delivery and support
                                of advanced defense and aerospace sys-       With globally dispersed design teams and
Partnered-support business
                                tems in the air, on land and at sea. The     complex products being the nature of the
model requires through-life
                                third-largest global defense company, BAE    business, MAS management has long rec-
support and maintenance
                                Systems has major operations across five     ognized the need for product data man-
for 50+ years
                                continents, with customers and partners in   agement (PDM). Recently, however, as the
Customers’ demands for          more than 100 countries. The company’s       company has evolved to an “Availability
faster response and shorter     Military Air Solutions (MAS) business        Service” business model, it found its
cycle times
Budget pressure to manage
initial PLM investment and
ongoing costs

Keys to success
Upgrade from Enovia PM to a
Teamcenter COTS deployment
Single source of product and
process knowledge
Maintenance, repair and
overhaul (MRO) solution,
including logistics support
Shared vision with Siemens
PLM Software

Results
Successfully repositioned as
through-life support provider

                                                                                       www.siemens.com/teamcenter
BAE Systems Military Air Solutions - Aerospace and defense
Results (continued)                original PDM system, Enovia PM, lacking.
 Collapsed lead times; lower        “Our new business model requires BAE to
 development costs                  support the in-service phase of the aircraft.
                                    Traditionally, that was undertaken by the
 Tighter supplier integration;      Royal Air Force (RAF), and the RAF used to
 faster reviews and changes         manage all the integration risks,” says
 Faster PLM implementation          Graham Malley, PLM program manager,
 for new aircraft                   BAE Systems Military Air Solutions.
 Lower cost of ownership for
 PLM software and services          “Under the new business model, instead
                                    of just designing and delivering aircraft,
                                    MAS now provides configuration-driven,
                                    through-life maintenance, repair and oper-
                                    ational support that starts when a product
                                    is delivered to the customer,” says Diane
                                    Raymond, director of information man-
                                    agement and technology, BAE Systems
                                    Military Air Solutions. “We needed a solu-
                                    tion that would help us manage the entire
                                    lifecycle of the aircraft, which can be as
                                    long as 50 years. Through-life support
                                    was the key selection criterion for the new
                                    PLM system.”

                                    Through-life support calls for PLM
                                    The change in the way BAE does business         Woods, PLM design manager for the
                                    called for a change in its approach to data     Nimrod and Typhoon deployments, BAE
                                    management. MAS required a true product         Systems Military Air Solutions.
                                    lifecycle management (PLM) strategy to
                                    enable end-to-end product support.              To address its PLM strategy, MAS chose
                                                                                    the Teamcenter® digital lifecycle man-
                                    “From a support perspective, most of the        agement solution from Siemens PLM
                                    PDM systems out there are focused on            Software. Key capabilities for MAS are:
                                    the as-designed definition, and in some         Teamcenter maintenance, repair and over-
                                    instances the as-planned, which is really       haul solution, including logistics records
                                    how we build the product,” says Bill            management; reporting and business

“ We were looking for a PLM solution that
  would support our new business model.
  Only Teamcenter offered the breadth and
  level of capability we were looking for.”
 Graham Malley
 PLM Program Manager
 BAE Systems Military Aircraft Solutions
BAE Systems Military Air Solutions - Aerospace and defense
“Typically engineering sys-
                                                                                              tems finish at the point at
                                                                                              which we deliver product.
                                                                                              Teamcenter is fundamental
                                                                                              to be able to manage our
                                                                                              aircraft and support phases
                                                                                              of the lifecycle.”
                                                                                             Diane Raymond
                                                                                             Director of Information
                                                                                             Management and Technology
                                                                                             BAE Systems Military Aircraft
                                                                                             Solutions

analytics; community collaboration and       our lead times to meet the tighter sched-
enterprise knowledge management.             ules of our customers. It also improves the
                                             efficiency of our oper­ations.” Teamcenter
Woods says, “From the support side of        manages bills of materials and aircraft con-
things, it seems to be an area that          figurations as well.
Siemens has focused on and has a lot
more maturity than a number of the other     Teamcenter integration with the company’s
vendors out there.” Diane Raymond notes,     other legacy systems enables a level
“Teamcenter supports us in our move          of communication between domains that
toward partnered support as we have to       wasn’t possible previously. Now, for
be able to maintain all of our engineering   instance, a design change to a wing can
data throughout the lifecycle of our prod-   flow automatically into the systems that
ucts. Typically engineering systems finish   drive manufacturing deliverables and tech-
at the point at which we deliver product.    nical publications.
Teamcenter is funda­mental to be able to
manage our aircraft and support phases of    Using Teamcenter, MAS has implemented
the lifecycle.” Malley adds, “The whole      an end-to-end PLM solution. Malley notes,
idea of Teamcenter is that we can do the     “With Teamcenter, we are managing every-
work that needs to be done smoothly from     thing from when we get the customer
beginning to end. It’s meant to support      requirements through to design, build and
the full lifecycle of the aircraft.”         into support. This is all managed in a single
                                             database, in one application. That’s what
One source, end-to-end                       we see as a key strength of Teamcenter.”
Teamcenter is now deployed in a number       He points out that having an end-to-end
of areas across MAS, including the F35       PLM solution supports the company’s move
and Unmanned Aerial Vehicle (UAV) pro-       into after-sales service. “Because we’ve got
grams, and is currently being deployed to    all the information in the one data set that
the Nimrod MRA4 and Typhoon programs.        provides a representation of the actual
It provides a single source of product and   configuration of the aircraft in use, when a
process knowledge, managing data from        customer has a service issue, we can pro-
many different applications including the    vide a quick response,” Malley explains.
CATIA design files. “The design engineers,
support engineers and service engineers      Collaboration support
all now have a single source of informa-     MAS is finding that Teamcenter supports
tion,” says Malley. “With Teamcenter, we     collaboration both internally and exter-
bring all those data elements into one       nally. “Teamcenter allows data to flow
database that all the engineers are work-    through the various engineering disciplines
ing with concurrently. This helps reduce     and in this way it significantly improves
BAE Systems Military Air Solutions - Aerospace and defense
“So often you can see people     collaboration across the disciplines,”
 wanting to sell software and    Malley says. “Externally, because
 then they’ll try and make it    Teamcenter is a web-based application, it
 fit your business. That         provides easy access from the customer
 wasn’t the way Siemens          and supplier point of view. We’re currently
 worked. In the early stages,    using Teamcenter community collabora-
 Siemens worked with us to       tion functionality with our supplier base,
 understand our business first   and we are finding benefits there in terms
 and then sell software to       of sharing information and drastically col-
 meet our needs.”                lapsing the lead time for passing informa-
                                 tion between the supplier and ourselves.”
 Diane Raymond
 Director of Information
                                 “The ability to interact online with suppli-    A lasting PLM solution
 Management and Technology
                                 ers gives us the ability to do real-time        When it comes to supporting products with
 BAE Systems Military
                                 reviews and real-time changes,” adds            a lifespan of 50 years or more, MAS needed
 Aircraft Solutions
                                 Woods. “Rather than waiting for the mail        a PLM partner it could trust to be around
                                 to be delivered and another week to get a       as long as its aircraft. “There were a num-
                                 response, we can accomplish these tasks         ber of reasons why we chose Teamcenter,”
                                 in a day.”                                      explains Diane Raymond. “Obviously, it
                                                                                 met our technical requirements. It was also
                                 MAS benefits from Teamcenter in a               clear that in Siemens we found a partner
                                 number of important ways, according to          who would work with us and support the
                                 Malley. “One of the benefits is collapsing      software for as long as we need it.”
                                 lead times, and invariably when you col-
                                 lapse lead times, you save costs. Another is    Siddeek Adam, PLM project manager for
                                 that we can be more responsive to the cus-      BAE Systems Military Air Solutions,
                                 tomer. This is critical because our custom-     explains, “The relationship with Siemens is
                                 ers must continuously adapt to new types        absolutely crucial. They really work with us
                                 of threats in combat situations, and it’s our   like partners rather than suppliers. To sup-
                                 responsibility to provide the capability to     port us, they have to understand what the
                                 counter those threats. With solutions and       real challenges are and what the real diffi-
                                 services from Siemens, we are better able       culties are. They understand that our suc-
                                 to quickly deliver, and now also to main-       cess, BAE System’s success, is Siemens PLM
                                 tain, the aircraft our customers rely on.”      Software’s success.”

“ Teamcenter is fundamental
  to be able to manage our
  aircraft and support phases
  of the lifecycle.”
 Diane Raymond
 Director of Information Management and Technology
 BAE Systems Military Aircraft Solutions
BAE Systems Military Air Solutions - Aerospace and defense
Solutions/Services               The partnership with Siemens
Teamcenter                       includes the hand-off of
www.siemens.com/teamcenter Teamcenter maintenance and
                                 support to MAS IT. “After the
Implementation services
                                 project is completed, BAE will
and support
                                 be self-sufficient in the sup-
                                 port of the application,” says
Customer’s primary business Malley. “On previous deploy-
                                 ments, because of the com-
BAE Systems Military Air
                                 plexity of the application,
Solutions business delivers
                                 we’ve been very reliant on the
advanced military air capability
                                 vendor. The ability for BAE to
through major aircraft pro-
                                 support the application once
grams in the UK and with
                                 the Siemens consultants have
many overseas customers.
                                 left will significantly reduce
www.baesystems.com
                                 the through-life cost of sup-
                                 porting the application.”
Customer location
                                 One of the keys to lowering
Warton and 7 other sites
                                 the cost of ownership for MAS
in the UK                        was finding a system that
                                 would not require a great deal
                                 of work on MAS’s part to
                                 implement. “One of the things
                                 we looked for early in the
                                 selection process was a sys-
                                 tem we didn’t have to heavily customize,”
                                 notes Diane Raymond. Teamcenter has
                                 proven its suitability in that arena, being
                                 deployed in as few as 12 weeks on the
                                 new Unmanned Aerial Vehicle program.
                                 In the past, that process took as long as
                                 18 months to two years, according to
                                 Diane Raymond.

Siemens Industry Software

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www.siemens.com/plm                  Z3 14857 11/13 C
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